كتاب Machine Tools - An Industry 4.0 Perspective
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منتدى هندسة الإنتاج والتصميم الميكانيكى
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 كتاب Machine Tools - An Industry 4.0 Perspective

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أحضرت لكم كتاب
Machine Tools - An Industry 4.0 Perspective
Edited by Wasim Ahmed Khan, Khalid Rahman, Ghulam Hussain, Ghulam Abbas and Wang Xiaoping

كتاب Machine Tools - An Industry 4.0 Perspective  M_t_a_12
و المحتوى كما يلي :


Contents
Foreword .ix
Preface .xi
About the Editors . xiii
Contributors .xv
Chapter 1 Promoting Enterprises of Functional Reverse Engineering
through Design Thinking: Engineers’ and Marketers’ Perspective .1
Cedric Aimal Edwin
Chapter 2 Everything You Need to Know about Intelligent
Manufacturing: Industry 4.0 19
Ali Akbar Shah, B. S. Chowdhry, Tanweer Hussain,
Kashif Nisar, Muhammad Zakir Shaikh and Saifullah Samo
Chapter 3 Security at the Internet of Things 31
Yousaf Ali, Syed Waqar Shah and Wasim A. Khan
Chapter 4 Internet of Things Advancements and Challenges in
Manufacturing Industries . 49
S. S. Farooq, Muhammad F. Shah, Muhammad S. Sahar,
Ghias M. Khan, Zareena Kausar and Muhammad U. Farooq
Chapter 5 Internet of Things-Enabled 3D Printer 57
G. Hussain, Abid Imran, Salman Amin, Wasim A. Khan,
K. Rehman, G. Abbas, Ali Alvi, Ahmed Murtaza,
Daniyal Akram and Roshan Rehman
Chapter 6 Collaborative Robot with Collision Avoidance System .65
Ijlal Ullah Khan, Muhammad Umair Shafq,
Abid Imran, Arsalan Arif and Wasim Ahmed Khan
Chapter 7 Design, Manufacturing and Sustainability Analysis of
Textile Spinning Machine 81
G. Hussain, Wasim A. Khan, K. Rehman, G. Abbas,
Muhammad S. Khan, Muhammad S. Qaiser,
Muhammad U. Kaimkhani, Sayed Qaisar Hussain,
Syed Essa Rasan and Ulfat Hussainviii Contents
Chapter 8 An Introduction to Additive Manufacturing (AM) of Metals
and Its Trends in Wire-Arc Additive Manufacturing (WAAM)
Simulations . 103
Rameez Israr and Johannes Buhl
Chapter 9 Additive Manufacturing Based Rapid Tooling 115
Syed Waqar Ahmed, Khurram Altaf, G. Hussain,
Junaid Qayyum and Adeel Tariq
Chapter 10 Process Design for Hot Forging via Finite Element
Analysis Considering Reverse Engineering . 137
Omar Youssef, Cuneyt Boz and Volkan Esat
Chapter 11 Milling Path Planning of Glasses Lens Edge Based on
Dynamic Gaussian Smoothing . 163
Hao Liu, Shuhao Xu and Zhengyin Chen
Chapter 12 MATLAB® Simulation of Various Sliding Mode Control
Techniques for Practical Applications 179
Ali Nasir
Index 203 ix
Forewor
Index
3D CAD system (SolidWorks), 145
3D modelling, 23
3D printers, 49
IoT based, 57–58
methodology, 58–59
network architecture, 59–62
testing and results, 62–64
3D printing (3DP), 7, 104, 116, see also additive
manufacturing (AM)
4G technology, 33
5G technology, 33
360-degree marketing campaign, 17
A
A* algorithm, 66, 77
abrasion, 141
ABS, see acrylonitrile butadiene styrene (ABS)
acrylonitrile butadiene styrene (ABS), 117, 121,
123–124
active x scripts, 45
actuators, in IoT, 38, 51
adaptive meshing, 151, 154
adaptive remeshing, 146
additive fabrication, see additive manufacturing
(AM)
additive manufacturing (AM), 27, 103–105
based rapid tooling, 115–130
in WAAM simulations, 103–111
adhesion, 141
AI, see artifcial intelligence (AI)
Airbnb, 11
Alibaba, 11
Alps Electric, 52
AM, see additive manufacturing (AM)
Amazon, 11
Robotics, 66
Simple Storage Service (S3), 58, 62
ANSYS, 23, 78, 145
ant-colony algorithm, 51
Apple, 3, 15
application layer, of IoT, 34, 44–47
AR, see augmented reality (AR)
Archard’s wear equation, 142
Arduino, 94
artifcial intelligence (AI), 32, 51, 66
artifcial neural network, 51
Astroprint, 59
augmented reality (AR), 27
authentication, 45
mass node, 41
network security, 39
authorization, 40
autobot, 76
AutoCAD, 173–174
automation, 20, 28, 54
automobile industry, 21
availability, 39
axisymmetric modelling, 148
B
BC Machining Company, 52
blogs, 13
brainstorming, 12
B-spline curve, 164–165
buyer personas, 11
C
CAD, see computer aided drawing (CAD)
CAM, see computer aided manufacturing (CAM)
CAPP, see computer aided process planning
(CAPP)
carbon emissions, 97–98
case studies, 16
CATIA, 145
CEITEC, see National Center for Advanced
Electronics Technology (CEITEC)
chattering, 179–180
chief marketing offcers (CMOs), 8
CIM, see computer integrated manufacturing
(CIM)
clay models, 7
cloud audit, 44
cloud computing, 26, 32, 52
cloud security, 44
Cloud Security Alliance (CSA), 43
clustering (ideating), 17
CMOs, see chief marketing offcers (CMOs)
CNC machines, 7, 50, 128, 165
COBOT, see collaborative robot (COBOT)
Cold Work with Rigid Punch and Die model,
148–149
collaborative robot (COBOT), 65–66
background and motivation, 66
CAD model of, 73
design and simulation analysis, 72–75
environmental impact, 76–77
hazard identifcation and safety measures, 77
impact and economic analysis, 76–77
kinematic modeling and motor torque
calculation, 67–72
literature review, 66–67204 Index
MSc Adams, 75
path planning, 77–78
social impact, 76
sustainability analysis, 76
communications, 9, 24, 53
computer aided drawing (CAD), 50, 58
computer aided manufacturing (CAM), 50
computer aided process planning (CAPP), 50
computer integrated manufacturing (CIM), 50
conferences, 15
continuous service, during natural calamity, 44
contour equidistance, 166–170
copper plating, 129–130
Coulomb’s friction model, 152
CPS, see cyber physical system (CPS)
crazy eights, 3
creativity, 8, 9, 11–12, 16
Crump, Scott, 117
CSA, see Cloud Security Alliance (CSA)
CSS, see curvature scale space (CSS)
curvature scale space (CSS), 165
customer feedback, 21
customer journey mapping, 3
cutting–edge technologies, 20
cyber physical system (CPS), 25, 32
cyber security (computer security), 25–26,
39–40
D
data, 22–23, 41, 45, 54
DED, see direct energy deposition (DED)
defning, (user needs and problems), 4, 6, 17
Dell, 13
demos, 14–15
de-noising, 164
designing
prototypes, 7
and simulation analysis, 72–75
Design Sprints concept, 12
design thinking
end-user frst approach to problem solving,
10–11
fare and concentrate, 12
and FRE, 2–3
freeing artistic genius, 11–12
phases of, 3–8
popularity, 3
understand and keep going from studies,
12–16
die failure modes, 141–143
die wear, 141
Digital Revolution (Industry 3.0), 21
digital twin model, 23, 52
Dijkstra algorithm, 66
direct energy deposition (DED), 105, 106
direct smoothing method, 164
disaster recovery (DR), 26
disruptive innovation, 8–9
DR, see disaster recovery (DR)
drafts, 7
drop forging, 140
dynamic Gaussian smoothing, 163–166, 171–172
background knowledge, 166
contour equidistance and, 166–172
experiment and discussion, 172–177
E
Easy Robotics, 66
eavesdropping attack, 42
EESC, see European Economic Social
Committee (EESC)
effciency, 6, 54, 57, 84, 107
ELD, see electro-less deposition (ELD)
electrical actuators, 38
electricity consumption, 97
electro-less deposition (ELD), 129
electro-less plating, 129–130
electron beam freeform fabrication, 105
electroplating, 129
emails, 13
empathetic reverse engineering, 5
empathy (with users), 4–5, 11, 17
end-user frst approach, 10–11
energy management, in IoT, 35
energy smoothing method, 164
enhancement, of RT, 118–128
European Economic Social Committee
(EESC), 28
events, 15
exterior angle bisector equidistant method,
173–175
F
face-to-face interaction, 15
facial recognition, 14
farming, in IoT, 35
fatigue failure, 143
fault detection
data acquisition, 23
in IIoT, 25
FDM, see fused deposition modeling (FDM)
FEA, see fnite element analysis (FEA)
FEM, see fnite element method (FEM)
fnite element, 145
fnite element analysis (FEA), 23
assumptions and limitations in metal
forming, 147–148
modelling, 146–147
fnite element method (FEM), 108
fre detection sensors, 36
First Industrial Revolution, 20Index 205
fve-act interviews, 3
fash forging, 140
fashless forging, 140
fexible manufacturing systems (FMSs), 50
FMSs, see fexible manufacturing systems (FMSs)
force calculation, 69–70
Ford, Henry, 20–21
forging, 140–141
frequency, 151
FRE, see functional reverse engineering (FRE)
friction, 144
functional reverse engineering (FRE), 2–3, 82–83
fused deposition modeling (FDM), 27, 115–116,
117–118
G
gas metal arc welding (GMAW), 107
gas tungsten arc welding (GTAW), 107
Gauss smooth curve, 165
Gauss smoothing method, 165, 170
GE, see General Electric (GE)
General Electric (GE), 3, 14, 35
genetic algorithm, 51
glasses, 163
global adaptive meshing, 151, 154
GMAW, see gas metal arc welding (GMAW)
Google, 3
GTAW, see gas tungsten arc welding (GTAW)
Guangdong Chigo Air Conditioning Co., Ltd., 52
gyroscopes, 37
H
Hasso-Plattner Design Institute at Stanford
University, 4
Hausdorff distance, 177
HCI, see human computer interface (HCI)
HCM, see hot cutter machining (HCM)
healthcare, in IoT, 35–36
heat maps, 3
heterogeneity problem, 42
higher order sliding mode control, 185–187
HMI, 54
Hollomon’s law, 148
hot cutter machining (HCM), 121
hot forging, 140–141
assumptions and limitations of FEA in metal
forming, 147–148
die failure modes, 141–143
fnite element analysis, 146–147
fundamental problems and developed models,
148–154
process parameters, 140–141, 143–144
results and discussion, 155–159
reverse engineering, 145
sensitivity analysis, 154
Hot Forging of Complex Workpiece model,
152–154
Hot Work with Deformable Punch and Die
model, 150–152
Hot Work with Rigid Punch and Die model,
149–150
human computer interface (HCI), 25
hydraulic actuators, 38
I
ideas(ideation), 4, 6–7, 17
IHTC, see interface heat transfer coeffcient (IHTC)
IIoT, see Industrial IoT (IIoT)
immediate options, 151
impact and economic analysis, 76–77
impression die forging, 140
Industrial IoT (IIoT), 24–25
Industrial Revolution, 20–28
Industry 4.0
additive manufacturing, 27
augmented reality (AR), 27
cloud computing, 26
cyber security, 25–26
data acquisition, 22–23
industrial IoT, 24–25
robots, 23
simulation, 23–24
system communication, 24
vs. conventional industry, 28
WSN applications, 25
Industry 5.0, 28
informed decisions, 52
infrared sensors, 36
innovation, 6–9, 14, 17, 66
integrity, 40
interface heat transfer coeffcient (IHTC), 158–159
internet, 21, 57–58
Internet of Things (IoT), 24–25, 32, 49–50
actuators, 38
application layer, 34, 44–47
architecture, 34, 37
based smart manufacturing, 52–53
challenges for manufacturing industry, 53–54
enabled 3D printer, 57–64
energy management, 35
in farming, 35
in healthcare, 35–36
in manufacturing industries, 51–52
network layer, 34, 42–43
perceptual layer, 33–34, 41–42
security attacks, 40–45
sensors in application, 36–38
Smart Homes, 35
Smart Industries, 35
support layer, 34, 43–44
WBANs, 35–36L
206 Index
“Introduction to Apple Pay”, 15
IoT, see Internet of Things (IoT)
isothermal forging, 141
iterative convergence analysis, 175–176
J
journey maps, 11
K
kinematic modeling, and analysis, 67–69
Kiva Amazon, 66
Kiwibot, 66
Lagrangian method, 151–152
laminated object manufacturing (LOM), 104
LAN, see local area network (LAN)
laser cutters, 7
laser metal deposition (LMD), 104
layer manufacturing, see additive
manufacturing (AM)
lens edge processing, 164, 166, 169
level sensor, 38
lightening decision jams, 3
LMD, see laser metal deposition (LMD)
local area network (LAN), 60
LOM, see laminated object manufacturing
(LOM)
Loncin Motor Co., Ltd., 52
LS-Dyna software, 109, 111
M
machine learning, 66
machine-to-machine communication, 21
Machine Tool Coordinate System, 166–167
magnetic actuators, 38
malicious code injection, 42
malwares attack, 45
MANETs, see mobile ad hoc network (MANETs)
marketers, 8–9
mass manufacturing, 20–21
mass node authentication, 41
material selection, 72
MATLAB, 179
Matlab2014a, 172
mechanical actuators, 38
mechanical fatigue, 143
mechanization, 57
Mei system, 164
metal injection molding (MIM), 115, 122, 128
metal plating, 128
MIM, see metal injection molding (MIM)
mobile ad hoc network (MANETs), 34
moisture sensors, 36, 37
motion sensors, 36
MSc Adams, 75
MSC Marc, 147, 152, 159
multi-resolution method, 164
N
National Center for Advanced Electronics
Technology (CEITEC), 53
natural disasters, 44
NERD, see no effort rapid development (NERD)
network congestion problems, 42
network layer, of IoT, 34, 42–43, 45–46
network security, 39–40
newsletter, 13
nickel-tungsten plating, 129
nodes tempering, 41
no effort rapid development (NERD), 54
non-shrinking Gaussian smoothing method,
170–171
NURBS method, 164
nylon, 121
O
OctoPrint, 58–61
OMA data fle, 164, 166
open die forging, 140, 147
optimization, 51, 84, 100, 119, 145, 164
OSI reference model, 33
Otto Motors, 66
P
Pakistan, 66
Palladium, 130
part geometry, 120
particle swarm optimization, 51
path planning, 77–78
PAW, see plasma arc welding (PAW)
perceptual layer, of IoT, 33–34, 41–42, 45
phishing attacks, 45
physical damage, 41
PLA, see poly lactic acid (PLA)
plasma arc welding (PAW), 107
plastic deformation, 146
PLCs, see programmable logic controllers (PLCs)
pneumatic actuators, 38
Poisson’s ratio, 146, 148
Polyether Imide (Ultem 9085), 126
poly lactic acid (PLA), 117
portability, 44
post-release promotional strategies, 15–16
powder bed fusion process, 105–106
power consumption, 70–71
precision forging, 140Index 207
pre-release promotional strategies, 13–14
presentation, 13–14
press releases, 15
pressure sensors, 37
problem-solving, 5, 10–11
process parameters, 118–121, 143–144
product life cycle
additive manufacturing, 27
augmented reality (AR), 27
cloud computing, 26
cyber security, 25–26
of data acquisition, 23
industrial IoT (IIoT), 24–25
management, 16
robots, 23
simulation, 23–24
system communication, 24
programmable logic controllers (PLCs), 20, 51
promoters, 9–11
promotional strategies, 6
post-release, 15–16
pre-release, 13–14
release, 14–15
for SMEs, 10–16
prototyping, 4, 7, 17
proximity sensor, 37
Q
quality checking, 51
R
radio frequency identifcation (RFID) , 43, 52
rapid tooling (RT)
composition enhancement, 121–128
fused deposition modeling, 117–118
parameter’s enhancement, 118–121
polymer-ceramic composites, 122–123
polymer-metal composites, 123–124
polymer-polymer composites, 124–128
surface enhancement through metal plating,
128–130
Raspberry Pi, 58–59
raster speed, 120
referral marketing, 16
refnement, 12
release promotional strategies, 14–15
remote telemetry units, 20
reverse engineering, 2, 5, 145
reviews, 15–16
RevWorks reverse engineering, 145
RFID, see Radio frequency identifcation (RFID)
ring spinning, 83–84
robots, 23, 51
rougher surfaces, 142
routing, 34
routing attacks, 42
RT, see rapid tooling (RT)
RT polymers, 117
S
satellite communication, 34
SCADA systems, see supervisory control and
data acquisition (SCADA) systems
SCAP, see Security Content Automation Protocol
(SCAP)
Sciences of the Artifcial, The (Simon), 4
SEBS, 125
security, at IoT
applications, 35–38
attacks, 40–45
layers, 33–34
networks, 39–40
requirements, 45–47
Security Content Automation Protocol
(SCAP), 43
selective laser sintering (SLS), 104
self-learning algorithms, 26
sensors, in IoT application, 36–38
sensory communications, 24
service denial, 43
shape deposition manufacturing (SLS), 105
side channel attack, 41
Simon, Herbert, 4
simulation, 23–24
sleep deprivation, 11
SLG, see stereolithography (SLG)
sliding mode control
basics, 180–184
higher order with optimal reaching, 185–187
super-twisting, 190–192
terminal, 187–190
SLS, see selective laser sintering (SLS)
SLT fle, 58, 60
small and medium-sized enterprises (SMEs), 10
smart factories, 52, 54
Smart Homes, 35
smart industries, 32, 35
smart manufacturing, 51
SMEs, see small and medium-sized enterprises
(SMEs)
smoothing, 164, 176–177
social proof, 16
SolidWorks, 72, 78, 145
solutions, 3, 7
South Korea, 52
spinning machine, 81–83, 85
bottom rollers, 89
complete cost breakdown, 99
components of, 90–93
cost analysis, 98–99
cost optimization, 100208 Index
drafting system, 89
electrical design, 93–94
environmental impact, 97
governing equations, 86–88
hourly operational cost, 99
literature review and research gap, 83–85
mechanical design, 88–93
objectives, 85
one-time cost, 99
physical model development, 94–96
ring-types, 90–91
schematic of, 86
social sustainability, 96–97
top rollers, 89
working principle of, 92
spline function ftting method, 164
stainless steel, 76–77
standalone connectivity, 26
Stanford school, see Hasso-Plattner Design
Institute at Stanford University
steam engines, 20, 57
steam-powered machinery, 20
stereolithography (SLG), 104
storyboarding, 3
strain rate, 144
stress, 11
Stribeck curve, 144
super-twisting sliding mode control,
190–192
supervisory control and data acquisition
(SCADA) systems, 51
support layer, of IoT, 34, 43–44, 46
Sweden, 52
sybil attack, 43
system communication, 24
T
Taubin smoothing principle, 165, 170
TCG, see Trusted Computing Group (TCG)
telecommunications, 21
temperature and thermal events, 144
temperature sensors, 36
tenants data security, 44
terminal sliding mode control, 187–190
Tesla, 14
testimonials, 15
testing, 4, 7–8
thermal conductivity, 146
thermal fatigue, 143
thermo-tropic liquid crystalline polymers
(TLCP), 126
Thorp, John, 83
TLCP, see thermo-tropic liquid crystalline
polymers (TLCP)
torque calculations, 71–72
trade expos, 14
trade shows, 15
Tresca’s model, 152
Trusted Computing Group (TCG), 43
tutorials, 15
U
Uber, 11
ultimate tensile strength (UTS), 122–123
unsupervised learning, 25
user needs, 6
UTS, see ultimate tensile strength (UTS)
V
videos, 14–16
virtualization, of security, 44
Vision Authentise, 59
von Mises stress, 154, 156–157
W
WAAM simulations, see wire-arc additive
manufacturing (WAAM) simulations
WBANs, 35–36, 43
wear, 141
weight property index (WPI) method, 72
Wi-Fi technology, 34
wire-arc additive manufacturing (WAAM)
simulations, 103–111
boundary conditions, 110–111
element activation, 109–110
modeling procedure, 108–109
moving heat source, 109
potential outcomes of AM simulations, 111
wire-based deposition process, 106–107
wireless body sensors, 38
wireless sensor network (WSN), 52
applications, 25
jamming attack in, 43
workability, 144
World Wide Web, 57–58
WPI method, see weight property index (WPI)
method
WSN, see wireless sensor network (WSN)
Y
Young’s modulus, 146, 148


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