كتاب Proceedings of the Fourteenth International Machine Tool Design and Research Conference
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 كتاب Proceedings of the Fourteenth International Machine Tool Design and Research Conference

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مُساهمةموضوع: كتاب Proceedings of the Fourteenth International Machine Tool Design and Research Conference    كتاب Proceedings of the Fourteenth International Machine Tool Design and Research Conference  Emptyالخميس 22 ديسمبر 2022, 3:18 am

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أحضرت لكم كتاب
Proceedings of the Fourteenth International Machine Tool Design and Research Conference
Edited by
F. KOENIGSBERGER
Professor of Machine Tool Engineering
University of Manchester Institute ofScience and Technology
and
S. A. TOBIAS
Chance Professor and Head ofDepartment
Department of Mechanical Engineering
University of Birmingham  

كتاب Proceedings of the Fourteenth International Machine Tool Design and Research Conference  P_o_t_16
و المحتوى كما يلي :


CONTENTS
OPENING SESSION
Opening address. A. G. M. GALLIERS-PRATT
Machine tool engineering at U.M.I.S.T. F. KOENIGSBERGER
A research and development unit in the machine tool industry. L. K. LORD
MACHINE TOOL UTILIZATION AND PERFORMANCE
Page
An analysis of market requirements for NC turning. E. F. MOSS 19
NC-your choice. C. G. SCARBOROUGH 25
Some experiments on NC shaft turning. G. D. WARD and L. WOOD 35
Economical introduction of NC machines in a machine tool factory. D. GUENTHER 43
Criteria for planning and evaluating integrated manufacturing systems. H. J. WARNECKE
The user's view of the machine tool industry. A. J. TAYLOR 53
A user's critical analysis of heavy machine tools. L. WOOD 57
Strategies for increasing the utilization and output of machine tools. P. C. HAGAN and R.
LEONARD 67
Time critical path analysis charts. L. WOOD 79
The significance of acceptance test results. H. TIPTON 87
The noise emitted from power hacksaw machines. G. J. McNULTY 91
Dispersion in machine tool capability testing. B. STEEN 97
Machine tool noise. J. B. DAVIS and R. J. GRANGER 101
Adaptive control of automatic roll grinders. P. F. AINSCOW 107
Data communication manufacturing system of adaptive controlled machining centreDAM. H. TAKEYANAetal. 117
Automatic, computerized optimization of multi-spindle drilling with probabilistic tool
life. J. L. BATRA and M. M. BARASH 125
The automation of selective assembly processes. W. S. BLASCHKE and B. REED 137
GROUP TECHNOLOGY
The formation and operation ofa cell system. C. ALLEN 145
Considerations for the formation of cells in group manufacture. M. Y. MALIK, R.
CONNOLLY and A. J.P. SABBERWAL 155
The economics of group technology. G. M. RANSON 163
Some constraints, fallacies and solutions in GT applications. F. W. CRAVEN 169
The improvement of manufacturing controls in a medium-heavy engineering company.
F. W. CAUDWELL 175
Some factors affecting the design of production systems in batch manufacture. F. A.
LEWIS 185
Management motivation to apply group technology. D. BENNETT and W. MACCONNELL 193
The cell system of production embraces group technology and also concerns management, technical and social change. G. A. B. EDWARDS and G. M. FAZAKERLEY 197
Variety control of a semi-finished product within a group technology manufacturing
system. T. M. GIBSON and R. H. THORNLEY 207
DATA PREPARATION FOR NUMERICALLY CONTROLLED MACHINE TOOLS
The work on NC at NEL. W. H. P. LESLIE 215
Conversational NELAPT. D. G. WILKINSON 225
The programming and use of numerical control to machine sculptured surfaces. C. BELL,
B. LANDI and M. SABIN 233
APT part programming via remoted typewriter terminals. P. AUGHTON 239
The EXAPT system: present state and current development work. W. BUDDE and H.
WEISSWEILER 245
NC computer processing at a government research and development establishment. A. R.
KIMBER and H. R. JOHNSON 259
MACHINE TOOL ACCURACY AND WORKPIECE INSPECTION
Thermal behaviour of NC machine tools. G. SPUR and P. DE HAAS 267vi CONTENTS
Analysis of thermal deformation of machine tool structure and its application. T. SATA, Page
Y. TAKEUCHI, N. SATO and N. OKUBO 275
Some aspects of the accuracy evaluation of machine tools. C. P. HEMINGRAY 281
Testing and evaluating thermal deformations of machine tools. J. TLUSTY and G. F.
MUTCH 285
An axis of rotation analyser. P. VANHERCK and J. PETERS 299
Determination of the volumetric accuracy of multi-axis machines. W. J. LOVE and
A. J. SCARR 307
Numerical inspection machines. H. OGDEN 317
A special CNC machine for shape inspection of Wankel engine cases. J. H. M. LEDOCQ 323
New methods and apparatus for checking the kinematic accuracy of gears and gear drives.
K. STEPANEK 331
NUMERICALLY CONTROLLED MACHINE TOOLS
Machine driven by a mini-computer for automotive styling (specially prepared discussion)
F. SARTORIO 345
New manufacturing systems for small and medium batch production. K. TSCHINK 349
Computer numerical control software. W. A. CARTER 359
Report on a special CNC system. T. PFEIFER and T. DERENBACH 367
The MTIRA computer numerical control (CNC) system. H. TIPTON and J. I. ROBERTS 373
Software development for batchmatic computer numerical control system. I. W. SMITH,
D. A. HEARN and P. WILLIAMSON 381
Design of Hungarian NC machine tools with particular reference to the machining centre
FV-6-41. L. M. REVESZ 391
Low-cost or high-performance NC-turning machines. H. G. ROHS 395
Numerical machine control for processing large workpieces. P. NEUBRAND 401
The influence of the machine and the controller on the surface finish produced on
numerically controlled machine tools. P. C. GALE 417
Servo systems for third generation NC machine tools. J. ZELENY 423
The use of a digital simulation as a design aid for feed drives. R. BELL, H. KHONG and
A. de PENNINGTON 439
Why high inertia DC servos are supplanting hydraulic drives on machine tool slides. R.
GETTS HILL 447
Optimization of position control loops for NC machine tools. G. STUTE and D.
SCHMID 453
MACHINE TOOL DESIGN
Design considerations for light weight construction regarding fatigue and stiffness of
morming and cutting machine tool structures. R. UMBACH 461
The influence of the characteristics of machine tool guideways concerning the dynamic
behaviour of machine tool slides. G. HAJDU 473
An experimental investigation of grinding machine compliances and improvements in
productivity. W. B. ROWE 479
Hydraulic servo system as applied to a photographic pattern generator. J. J. 't
MANNETJE 487
Vibration reduction with continuous damping inserts. W. J. HAMMILL 495
A contribution to the effective range of the preload on a bolted joint. Y. ITO 503
A critical evaluation of the problems of slideway covers on high traverse machine tools.
H.NEUREUTHER 509
COMPUTER AIDED DESIGN
The role of computers in machine tool design. F. M. STANSFIELD 517
Analysis of machine tool joints by the finite element method. N. BACK, M. BURDEKIN
and A. COWLEY 529
Computer aided design of tools. H. K. TOENSHOFF 539
Development of the finite element method for vibration analysis of machine tool
structures and its application. H. SATO, Y. KURODA and M. SAGARA 545
Analysis of a milling machine: computed results versus experimental data. J. A. W.
HIJINKand A. C. H. VANDER WOLF 553
Initial applications of dynamical structural analysis to computer-aided design of machine
tools. T. HOSHI and M. YOSHIMURA 559CONTENTS
ELECTRICAL FORMING AND MACHINING
A new look at electrochemical forming in practice. H. K. BILLING and P. LAWRENCE
A control system for electrochemical machining using a mini-computer. K. SEIMIYA and
S. ITO
The conic wheel for electrochemical surface grinding. M. M. SFANTSIKOPOUWS and
C. F. NOBLE
Principles and applications of electroforming. W. R. WEARMOUTH
The performance oflasers as machine tool systems. A. F. D. S. TAYWR
Wire spark erosion techniques for the tool room and model shop. D. G. HUGHES and J.
L. SHElDON
Industrial applications of glow discharge electron beam technology. J. CONDLIFFE and
R. A. DUGDALE
GRINDING
Selection of grinding wheels for use at high speed. K. B. SOUTHWELL
The factors influencing the surface finish produced by grinding. C. RUBENSTEIN
The effect of high depth of cut on grinding performance of alloy steels. T. MATSUO
Surface finish in diamond grinding of steel. D. A. LINDENBECK
The production of fine surface finishes while maintaining good surface integrity at high
production rates by grinding. R. S. HAHN and R. P. LINDSAY
Variable metal speed-a way to increase the metal removal rate. G. CEGRELL
Heat affected zone in grinding operations. M. MARIS and R. SNOEYS
Grinding with cubic crystalline boron nitride. J. TRIEMEL
Generation of surface topography on a ground surface (specially prepared discussion). H.
KALISZER and G. TRMAL
METAL CUTTING
The present stage and future of the machinability data service in Japan. T. SATA, N.
Page
569
575
579
587
597
603
611
619
625
633
637
645
653
659
671
677
FUJITA, Y. HIRAMATSU, K. KOKUBO and H. TAKEYAM 685
Satisfying industry's needs for improved machining data. A. I. W. MOORE 691
Application of machinability data banks in industry. J. F. KAHLES and M. FIElD 697
Systematic determination of cutting data supported by an information centre. W. KONIG
and D. PFAU 709
The collection and dissemination of machining data. J. FISHER and J. HARGREAVES 717
Machininability testing and quality control considerations in the development of hard
metal cutting tools. M. J. HENTON and G. A. WOOD 725
The stress-temperature method of assessing too1life. I. YELLOWLEY and G. BARROW 733
Experimental analysis of the correlation between cutting forces variation with time. R.
IPPOLITO, C. F. MICHELETTI and R. VILENCHIO 741
METAL FORMING
Comparison of gear production by rolling with traditional techniques. A. N. NOWICKI 751
The cold roll forming of shapes of revolution with particular reference to ball-bearing
inner and outer races. P. F. EGAN 759
Injection moulding machines. D. G. DAY 771
Hydrostatic extrusion-the state of the art. J. M. ALEXANDER 777
Cropping of round bar utilizing plastic fatigue. H. KUDO and K. TAMURA 785
The effect of temperature and strain-rate on the cold and warm working characteristics of
alloy steels. P. F. THOMASON, B. FOGG and A. W. J. CHISHOLM 791
The forming of axisymmetric and asymmetric components from tube. M. E. LIMB, J.
CHAKRABARTY, S. GARBER and P. B. MELWR 799
Production considerations for the high speed forging of spur gear forms.
A. R. 0. ABDEL-RAHMAN and T. A. DEAN 807
Scale model testing in magnetic forming of tubes. S. T. S. AL-HASSANI 815
An investigation into the effect of punch shear and clearance in the piercing of thick steel
plate. F. W. TRAVIS 823
Improvement of deformability of sheared edge by application of additional compression.
V. CUPKA, T. NAKAGAWA and T.MACHIDA 831
Indexes 83
X
Abdel-Rahman, A. R. 0., 807
Ainscow, P. F., 107
Alexander, J. M., 757, 777
Al-Hassani, S. T. S., 815
Allen, C., 145
Andrew, C., 495, 565, 566
Ashton, J. J., 315,341
Aughton, P., 232, 239
Back, N., 529
Barash, M. M., 125,493
Barber, J. R., 536, 669
Barrow, G., 733
Bassett, J. W., 782
Batra, J. L., 125
Bell, C., 233
Bell, R., 439
Bennett, D., 193
Billing, H. J ., 569
Blaschke, W. S., 137
Bloomfield, G. V., 388
Brealey, E. R., 572, 732, 813
Brooks, P., 56,315,451
Budde, W., 223, 245
Burdekin, M., 529
Burton, T. H., 776
Carbonato, 388
Carter, W. A. 232, 238, 264,359, 387, 388,389
Caudwell, F. W., 175
Cegrell, Gunnar, 653
Chakrabarty, J., 799
Chesters, W. T., 757
Chisholm, A. W. J ., 791
Chitkara, N. R., 757
Condliffe, J., 611
Connolly,R., 155
Cowley, A., 501, 529, 565
Craven, F. W., 56, 64, 78, 162, 169
Crookall, J. R., 191, 608
Cupka, Vladimir, 831
Cyklis, J., 527
Davies, B. J., 64,212, 315,388,389
Davis, J. B., 101
Dean, T. A., 807
De Haas, P., 267
de Pennington, A., 439
Derenbach, T., 367
Dugdale, R. A., 611
Edwards, G. A. B., 197
Egan, Paul F., 759
Eversheim, W., 709
Fazakerley, G. M., 197
Field, Michael, 697
Fisher, J., 694, 707, 715, 717
Fogg, B., 791
Fujita, N., 685
Gale, P. C., 417,445
Galliers-Pratt, A. G. M., 3
Garber, S., 799
Gibson, T. M., 207
Granger, R. J., 101
Green, J. R., 166
Guenther, D., 43
Hagan, P. C., 23, 67, 167
Hahn, Robert S., 645
Hajdu, G., 473
Hammill, W. J. 495
Hargreaves, J., 717
Hearn, D. A., 381
Hefford, H. E., 116
Hemingray, C. P., 100, 281
Henton, M. J., 725
Hijink, J. A. W., 553
Hill, R. Gettys, 388, 447
Hiramatsu, Y., 685
Hodgson, N., 573, 586
Honda, T., 117
Hoshi, Tetsutaro, 559
Howard, F., 768
Hughes, D. G., 603
Ichijo, K., 117
Inoue, K., 117
Ippolito, R., 741
Ito, S., 575
Ito, Yoshimi, 503
Johnson, H. R., 259
Kahles, John F., 697
Kaldos, E., 585
Kaliszer, H., 677
Khong, H. P., 439, 457
Kimber, A. R., 232, 238, 259
Kobayashi, K., 117
Koenigsberger, F., 5
Kokubo, K., 685
Konig, w., 709, 715
Kudo, Hideaki, 785
Kuroda, Y., 545
Landi, B., 233
Lawrence, P., 569, 578, 595
l..edocq, J. H. M., 323
Leonard, R., 67
Leslie, W. H. P., 167, 215,243,264
l..euwen, J. Peters, 768
Lewis, F. A., 185
limb, M. E., 799
Lindenbeck, D. A., 586, 637, 732
Lindsay, Richard P., 645
Lord, L. K., 11
Love, W. J., 307
Macconnell, W., 193
Machida, Terufumi, 831
McNulty, G. J., 91, 501, 558, 565
Malik, M. Y., 155
Maris, M., 659
Matsuo, T., 633
837838
Mellor, P. B., 799
Micheletti, G. F., 741
Middleditch, A E., 386
Moore, A. I. W., 691, 695
Moore, E. S., 608
Moss, E. F., 19, 388, 399
Mutch, G. F., 285
Nakagawa, Takeo, 831
Neubrand, P. 401
Neureuther, H., 509
Noble, C. F., 578, 579, 595, 608, 616
Noppen, R., 566
Nowicki, A. N., 751
Ogden, H., 317
Okubo, N., 275
Peters, J., 100, 299,472, 631, 658
Pfau, D., 709
Pfeifer, T., 367
Purcheck, G. F., 192
Ranson, G. M., 163
Redford, A. H., 739, 746
Reed, B., 137
Revesz, L. M., 391
Roberts, J. 1., 373, 387, 388, 389
Rogers, S. E., 783
Rohs, H. G., 395
Rowe, W. B., 479
Rubenstein, C., 625
Sabberwal, A. J.P., 155
Sabin, M., 233
Sabin, M.A., 223, 232,386
Sagara, M., 545
Sartorio, F., 264, 345, 387, 393, 451
Sata, T., 275,685
Sato, H., 472, 545
Sato, M., 117
Sato, N., 275
Scarborough, C. G., 25
Scarr, A. J., 307
Scharf, P., 49
Schmid, D., 453
Schultschik, 272
Seirniya, K., 575
Sekiguchi, H., 117
Sfantsikopoulos, M. M., 579
Sheldon, J. L., 153, 603
Smith, I. W., 381, 387, 388
Snoeys, R., 659
Southwell, K. B., 619,632
AUTHOR INDEX
Spur, G., 267
Stansfield, F. M., 517,558
Steen, B., 97
Stepanek, Karel, 331
Stokes, J. A., 33, 65, 167
Stute, G., 453
Suzuki, H., 117
Suzuki, K., 117
Takada, K., 117
Takeuchi, Y., 275
Takeyama, H., 117, 685
Tamura, Kirnio, 785
Taylor, A. F. D. S., 597
Taylor, A. J. 53
Taylor, H. R., 305
Taylor, S., 422, 552, 558, 566
Thomason, P. F., 791
Thompson, C. H., 422
Thornley, R. H., 207
Tipton, H., 87, 373
Tiusty, J., 285, 732,739
t'Mannetje, J. J., 487
Toenshoff, H. K., 539
Travis, F. W., 823
Triemel, J ., 671
Trmal, G., 677
Tschink, K., 349
Turner, C. F., 42, 243
Umbach, R., 461, 501, 543
Van der Wolf, A. C. H., 553
Vanhereck, P., 299
Vilenchich, R., 741
Ward, G. D., 35
Warnecke, H. J., 49, 192
Wasiukiewicz, I. R., 95, 231, 272
Wearmouth, W. R., 587
Webster, R. T., 42, 223, 238
Weissweiler, H., 245
Wilcox, Lowel, 566
Wilkinson, D. G., 225,243
Williamson, P., 381
Wills-Moren, W. J., 315
Wood, G. A., 725, 739
Wood, L, 23, 35, 57, 79, 192
Woodrow, P. A., 782
Yellowley, 1., 733
Yoshimura, Masataka, 559
Yoshitake, N., 117
Zeleny, Jaromir, 423839
SUBJECT INDEX
Acceptance test results 87 Design considerations for light-weight
Accuracy evaluation of machine tools 281 construction 461
Adaptive control 218 Diamond grinding, surface finish in 637
machining centre 117 Digital simulation in feed drive control
roll grinders 107 system design 439
'Agiecut' NC Wire Spark Erosion Direct numerical control (DNC) 219,349
machine 603 Drilling, optimization of 125
'Agiepac' programming system 603 Dynamic structural analysis 559
Alloy steels, effect of temperature and
strain-rate on cold and warm Electrochemical forming 569
working characteristics 791 Electrochemical machining, minigrinding, effect of high depth ofcut 633 computer control system 575
APT part programming 239 Electrochemical surface grinding, conic
Assembly processes, automation of 137 wheel for 579
Automation of assembly processes 137 Electroforming, principles and appliAutomotive styling, minicomputer cations 587
driven machine for 345 EXAPT system 245
Axis of rotation analyser 299
Feed drive control system design,
Ball-bearing races, cold roll forming 759 digital simulation in 439
Finite element method 275
Batch manufacture, production
joint analysis 529
systems in 185
Batch production, small and medium, vibration analysis 545
NC machines for 349 Flexible manufacturing systems 49
Batch size, optimum 75 Forging of spur gear forms 807
Bolted joint, effective range of preload 503 Forming, sheet metal, sheared edge
deformability 831
CADOT programming system 539 Gear production by rolling 751
Capability testing, dispersion in 97 Gears, and gear drives, kinematic
Cell system. See Group technology accuracy of 331
Cold roll forming of shapes of spur, forging of 807
revolution 759 Glow discharge electron beam
Computer aid to NC programming 225 technology 611
Computer aided design 275 Grinding, alloy steels, effect of high
boring and turning tools 539 depth of cut 633
dynamic structural analysis 559 cubic boron nitride 671
milling machine analysis 553 diamond, surface ftnish in 637
techniques 517 fme surface fmishes with good surface
Computer numerical control (CNC) 218,350 integrity at high production rates 645
inspection 323 heat affected zone in 659
MTIRA system 373 surface fmish produced by 625
software 359 surface topography 677
software, for Herbert Batchmatic variable wheel speed 653
lathe 381 Grinding machine, compliances 479
systems components 367 Grinding wheels for use at high speed 619
Conic wheel for electrochemical surface Group technology, cell formation 155
grinding 579 cell system as people-centred system 201
Conversational NELAPT 225 cell system design 189
Cropping of round bar utilizing plastic cell system development 198
fatigue 785 cell system formation and operation 145
Cubic boron nitride, grinding with 671 constraints, fallacies and solutions 169
Cutting data, determination of 709 economics of 163
information centre for 709 introduction of 204
Cutting forces variation with time and management motivation 193
cutting data 741 medium-heavy engineering company 175
NC programming 254
Damping inserts, continuous, vibration overall systems concept 197
reduction with 495 production systems in batch manuData communication manufacturing facture 185
system 117 variety control 207
Design, computer aided. See Computer Guideways, influence on dynamic
aided design behaviour of slides 473840 SUBJECT INDEX
Hacksaw machines, noise emitted from 91 minicomputer driven, for automotive
Hardmetal cutting tools, development styling 345
of 725 NELworkon 215
Heat affected zone in grinding 659 optimization of position control
Heavy machine tools, user's critical loops 453
analysis of 57 programming and use for sculptured
Herbert Batchmatic, CNC system 381 surfaces 233
Hydrostatic extrusion 777 servo systems 423
surface finish, influence of machine
Information centre for cutting data 709 and controller 417
Injection moulding machines 771 thermal behaviour 267
Inspection of Wankel engine cases 323 see also Computer numerical control;
Inspection machines, numerical 317 Direct numerical control
Integrated manufacturing systems 49 NC programming, computer aid to 225
group technology 254
Japan, machinability data service 685 NC shaft turning 35
Joint analysis by fmite element method 529 NC turning, market requirements for 19
NC turning machines, low-cost or highKinematic accuracy of gears and gear performance 395
drives 331 NEL, NC machines 215
NELAPI' 220
Lasers, performance of 597 Conversational 225
Light-weight construction, design Noise, hacksaw machines 91
considerations 461 machine tools 101
Machinability data banks 697 Optimization, of drilling 125
Machinability Data Center 697 of position control loops for NC
Machinability data service, Japan 685 machine tools 453
Machinability testing, hardmetal Optimum batch size 75
cutting tools 725
Machine tool engineering at U.M.I.S.T. 5 Part programming 27,235
Machine tools, heavy, user's critical APT 239
analysis of 57 Photographic pattern generator 487
user's requirements 53 Piercing of thick steel plate, punch
utilization of 67 shear and clearance in 823
Machining data bank facility 691 Position control loops for NC machine
Machining Data Center, Japan 685 tools, optimization of 453
Machining data collection and Production systems in batch manufacdissemination 717 ture 185
Machining testing, hardmetal cutting Programming 45,221,222,233
tools 725 'Agiepac' system 603
Magnetic forming of tubes 815 CADOT system 539
Management motivation in group see also Part programming
technology 193 Punch shear and clearance in piercing
Market requirements for NC turning 19 of thick steel plate 823
Milling machine, analysis of 553
Mini-computer 317 Quality control, hardmetal cutting
in automotive styling 345 tools 725
in electrochemical machining 575
Multi-axis machines, volumetric Research and development unit 11
accuracy of 307 Roll forming, cold, of shapes of
revolution 759
NC computer processing 259 Roll grinders, adaptive control 107
NC machine tools 25 Rolling, gear production by 751
APT part programming 239
cell system 149 Servo drives, high inertia de 447
Conversational NELAPI' 225 Servo systems, for NC machine tools 423
EXAPT system 245 hydraulic, for photographic pattern
for large workpieces 401 generator 487
for small and medium batch pro- Sheet metal forming, sheared edge
duction 349 deformability 831
heavy, user's critical analysis of 57 Slides, influence of guideways on
Hungarian 391 dynamic behaviour 473
inspection 317 Slideway covers on high traverse speed
introduction of 43 machine tools 509SUBJECT INDEX 841
Stress-temperature method for tool-life U.M.I.S.T., machine tool engineering 5
assessment 733 User's analysis of heavy machine tools 57
Surface finish, in diamond grinding 637 User's requirements of machine tools 53
produced by grinding 625 Utilization of machine tools 67
Surface topography on ground surface 677
Taylor's tool life relationship 135 Variety control in group technology 207
Thermal behaviour of NC machine tools 267 Vibration of machine tool slides 473
Thermal deformation of machine tool 275,285 Vibration analysis, finite element
Time critical path analysis charts 79 Vibration method reduction for with continuous 545
Tool-life assessment, stress-temperature
damping inserts 495
method for 733
Tool life relationship, Taylor's 135 Volumetric accuracy of multi-axis
TOSIMO apparatus and devices 331 machines 307
Tube, magnetic forming 815
Tube-forming machine for axisymmetric Wankel engine cases, inspection of 323
and asymmetric components 799 Wire spark erosion techniques 603


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