كتاب Proceedings of the Thirteenth International Machine Tool Design and Research Conference
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 كتاب Proceedings of the Thirteenth International Machine Tool Design and Research Conference

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كتاب Proceedings of the Thirteenth International Machine Tool Design and Research Conference  Empty
مُساهمةموضوع: كتاب Proceedings of the Thirteenth International Machine Tool Design and Research Conference    كتاب Proceedings of the Thirteenth International Machine Tool Design and Research Conference  Emptyالأربعاء 14 ديسمبر 2022, 11:34 pm

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Proceedings of the Thirteenth International Machine Tool Design and Research Conference
Edited by
S. A. TOBIAS
Chance Professor and Head ofDepartment
Department ofMechanical Engineering
University ofBirmingham
and
F. KOENIGSBERGER
Professor ofMachine Tool Engineering
University ofManchester Institute of Science and Technology  

كتاب Proceedings of the Thirteenth International Machine Tool Design and Research Conference  P_o_t_15
و المحتوى كما يلي :


CONTENTS
Opening address. VISCOUNT CALDECOTE, D.S.C. ix
MACHINE TOOL DYNAMICS
Prediction of dynamic cutting coefficients from steady-state cutting data. M. M. NIGM,
M. M. SADEK and S. A. TOBIAS 3
The interrelationship of shear and friction processes in machining under regenerative
chatter conditions. V. A. STEWART and R. H. BROWN 13
The reliability of the C.I.R.P. calibrating rig for testing machine tools. M. I. CHOWDHURY,
M. M. SADEK and S. A. TOBIAS 19
Application of aperiodic test signals to the measurement of the dynamic compliance of
machine tools. H. OPITZ and M. WECK 25
A response prediction and optimisation of a frictionally damped structure.
S. W. E. EARLES and N. MOTT 31
Effect of feedmotion during dynamic tests on the chatter prediction of a lathe.
N.H. HANNA and A. W. KWIATKOWSKI 39
The impact damper boring bar and its performance when cutting. M. D. THOMAS,
W. A. KNIGHT and M. M. SADEK 47
DESIGN OF MACHINE TOOL STRUCTURES: JOINTS, SLIDES AND SPINDLES
A finite element program system and its application for machine tool structural analysis.
H. OPITZ and R. NOPPEN 55
Experimental study of the normal static stiffness of metallic contact surfaces of joints.
C. DEKONINCK 61
Calculating the elastic and plastic components of deflection of joints formed from
machined surfaces with flatness errors. R. E. SCHOFIELD and R. H. THORNLEY 67
The damping effect of joints formed from machined surfaces - the state of the art.
R. E. SCHOFIELD 75
Some static and dynamic characteristics of bonded, machined joint faces.
R. H. THORNLEY and K. LEES 79
Review of the research on fixed and sliding joints. N. BACK, M. BURDEKIN and
A. COWLEY 87
The friction and wear of plastics, with special reference to machine tool slideways.
C. P. HEMINGRAY 99
The dynamic stiffness of antifriction roller guideways. J. G. M. HALLOWES and R. BELL 107
Optimisation of hydrostatic slideways including structure elasticity. M. S. GIORGI,
S. G. POLLINI and M. M. FAVARETO 113
Design of hydrostatic bearings for exacting applications. W. B. ROWE and K. J. STOUT 119
A measuring system for the evaluation of spindle rotation accuracy. E. J. GODDARD,
A. COWLEY and M. BURDEKIN 125
AUTOMATION: GROUP TECHNOLOGY AND N.C. CONTROL
Conditions for the introduction of group technology. R. LEONARD and
F. KOENIGSBERGER 135
Computer control of machine tools. D. FRENCH and J. KNIGHT 141
A low-cost hardware interpolation system for DNC. M. SIMPSON, D. FRENCH and
W. LITTLE 145
The design of an operator panel for on-line computer control of machine tools.
M. SIMPSON, D. FRENCH and W. LITTLE 149
The modular concept in computer numerical control. R. S. MACLEAN, J. W. BRUCE
and B. DAVIES 153
A conversational mode for direct numerical machine tool control. J. FRISCH 161
Small andminilanguages in numerical control. R. WEILL, J. C. MORENS and M. STRADY 167
Programming a point-to-point NC machine for contouring operations. C. HUSEMEYER,
M.S. WONG, J. L. DUNCAN and M. C. de MALHERBE 171
The Optosyn numerical control system. A. RUSSELL 177
A stepping motor drive assembly especially designed for CNC systems. J. PLAS and
J. BLOMMAERT 183
Quality control by using automatic inspection procedure. C. WATKINS 191
A method of analysing the logic design of pneumatic sequential circuits. R. M. H. CHENG 199vi
METAL CUTTING AND TOOL WEAR
Effect of strain-rate sensitivity on scale phenomena in chip formation. J. LARSEN-BASSE
and P. L. B. OXLEY 209
Design and preliminary results from an experimental machine tool cutting metals at up to
8,000 feet per second. G. ARNDT and R. H. BROWN 217
An investigation of the performance of a quick-stop device for metal cutting studies.
R. H. BROWN and R. KOMANDURI 225
The accurate determination of cutting forces. J. TAYLOR and G. C. I. LIN 233
Some effects of drill point shape on the chisel edge contribution to cutting forces.
RAFFAELLO LEVI and UWE KOCH 241
The profile of a helical slot machined by a disc-type cutter with an infmitesimal width,
considering undercutting. M. Y. FRIEDMAN, M. BOLESLAVSKI and I. MEISTER 245
Stress analysis of segmented circular sawblades. M. MAHOMED, M. C. de MALHERBE,
M. A. DOKAINISH and R. B. YOUNG 247
A study on recrystallisation in metal cutting by Fourier analysis. R. RAMASWAMI 253
Tool-life testing by response surface methodology coupled with a random strategy
approach. R. VILENCHICH, K. STROBELE and R. VENTER 261
GRINDING AND SURFACE PROPERTIES
Relationship between wheel characteristics and operating problems in high-production
precision grinding. RICHARD P. LINDSAY and ROBERTS. HAHN 269
Surface grinding with high wheel speeds and metal removal rates. W. KONIG and
M. DEDERICHS 277
Grinding force predictions based on wear theory. T. C. BUTTERY 283
Size effects in abrasive processes. S. MALKIN, K. L. WIGGINS, M. OSMAN and
R. W. SMALLING 291
'Apparent' run-out of the grinding wheel periphery and its effect on surface topography.
H. KALISZER and G. TRMAL 297
Correlation analysis of the structure of a ground surface. T. R. THOMAS 303
Influence of the abrasive grain on the surface integrity of high-speed steel.
NATHAN P. NAVARRO 307
ELECTROCHEMICAL GRINDING AND ELECTRO-DISCHARGE MACHINING
Peripheral electrochemical grinding with a formed wheel. A. GEDDAM and C. F. NOBLE 315
Dynamic and geometric aspects of vertical spindle ECG. M. M. SFANTSIKOPOULOS
and C. F. NOBLE 323
Residual stresses and surface effects in electro-discharge machining. J. R. CROOKALL
and B. C. KHOR 331
HIGH VELOCITY FORMING
The effect of impact speed and lubricant in hot forging
Part 1: Interface friction and die cavity pressure 341
Part 2: Metal flow and forging loads
A. D. SHEIKH, T. A. DEAN, M. K. DAS and S. A. TOBIAS 347
The effects of temperature and speed on the warm extrusion of steel. A. SINGH,
T. A. DEAN and R. DAVIES 351
Mechanical properties of mild steel after cold and warm high-speed forging. K. OSAKADA
M. OYANE and H. TANAKA 357
Dynamic effects in high-velocity compression testing. C. E. N. STURGESS and T. A. DEAN 363
Application of a computer simulation technique to estimate load and energy in axisymmetric closed die forging. S. K. BISWAS and B. W. ROOKS 371
Hot kinetic forming of metals. R. BALENDRA and F. W. TRAVIS 383
High-velocity hydrostatic extrusion - a feasibility study. C. E. N. STURGESS and
T.A.DEAN 389
EXPLOSIVE AND ELECTROHYDRAULIC FORMING
The design and analysis of explosive forming thin shell dies. S. B. KULKARNI and
A. A. EZRA 403
An investigation of the edge pullin in explosively-formed domes. MICHAEL A. KAPLAN
and SURESH B. KULKARNI 409The radial piston approach to the explosive autofrettage of thickwalled forging dies.
M. KAPLAN, H. GLICK, W. HOWELL and V. D'SOUZA 419
Investigations on the accuracy of reproduction of electrohydraulic forming and
development of an electrohydraulic forming machine. R. ZELLER 427
POWDER COMPACTION AND SINTER FORGING
High-speed compaction of metal powders. SHERIF ELWAKlL and R. DAVIES 435
Impulse compacting of powder materials. P. A. VITYAZ and 0. V. ROMAN 441
Preliminary investigations of the cold extrusion of powder preforms. A. SlNGH and
R. DAVIES 449
On the cold forging of sintered iron powder preforms. T. NAKAGAWA, T. AMANO,
K. OBARA, Y. NISHINO andY. MAEDA 455
The production of components by forging of powder preforms. R. DAVIES and J. B. MARX 463
The interrelation of density and hardness in the isostatic compaction of powders.
S. SHIMA and J. M. ALEXANDER 471
METAL FORMING: PROCESSES AND MACHINES
Plastic compression of rectangular blocks between two parallel platens. F. KANACRl,
C. H. LEE, L. R. BECK and SHIRO KOBAYASHI 481
Mechanics of plane-strain deep indentation with flat punches. S. SOHRAHPOUR and
SHIRO KOBAYASHI 491
A theoretical study of tube drawing with a floating plug. D. J. SMITH and A. N. BRAMLEY 501
Deformation and its rate as two concepts of design of tools for the secondary tube-piercing
operation. P. V. VAIDYANATHAN and T. Z. BLAZYNSKI 509
An experimental investigation of the sandwich rolling of thin hard sheets. A. A. AFONJA
and D. H. SANSOME 515
Flatness of sheet and strip in cold rolling. G. W. ROWE and A. S. FEDOSIENKO 519
A new concept in sheet metal forming lubrication. B. FOGG 527
Characteristics of forging presses: determination and comparison. J. R. DOUGLAS and
T. ALTAN 535
An experimental wide ring rolling mill of novel design. J. B. HAWKYARD, E. APPLETON
and W. JOHNSON 547
Investigation into the possibilities of testing lubricants for cold and warm extrusion of
steel. H. KAISER 555
Observation of new physical properties of zinc-aluminium and tin-lead superplastic
alloys. SHYAM KINKAR SAMANTA 559
The necking of cylindrical bars under lateial fluid pressure. J. CHAKRABARTY 565
INDEX 571
AUTHORS' INDEX
Kobayashi, Shiro, 481,491,241
Koch, Uwe, 241
Koenigsberger, F., 135
Komanduri, R., 225
Konig, W., 277
Kulkarni, Suresh B., 403, 409
Kwiatkowski, A. W., 39
Larsen-Basse, J., 209
Lee, C. H., 481
Lees, K., 79
Leonard, R., 135
Levi, Raffaello, 241
lin, G. C. 1., 233
lindsay, Richard P., 269
little, W., 145, 149
Maclean, R. S., 153
Maeda, Y., 455
Mahomed, M., 247
de Malherbe, M. C., 177,247
Malkin, S., 291
Marx, J. B., 463
Meister, 1., 245
Morens, J. C., 167
Mott, N., 31
Nakagawa, T., 455
Navarro, Nathan P., 307
Nigm, M. M., 3
Nishino, Y., 455
Noble, C. F., 315,323
Noppen, R., 55
Obara, K., 455
Opitz, H., 25, 55
Osakada, K., 357
Osman, M., 291
Oxley, P. L. B., 209
Oyane, M., 357
Plas,J., 183
Pollini, S. G., 113
Ramaswami, R., 253
Roman, 0. V., 441
Rooks, B. W., 371
Rowe, W. B., 119,519
Russell, A., 177
Sadek, M. M., 3, 19,47
Samata, Shyam Kinkar, 559
Sansome, D. H., 515
Schofield, R. E., 67, 75
Sfantsikopoulos, M. M., 323
Sheikh, A. D., 347
Shima, S., 471
Simpson, M., 145, 149
Singh, A., 351, 449
Smalling, R. W., 291
Smith, D. J., 501
Sohrabpour, S., 491
D'Souza, V., 419
Stewart, V. A., 13
Stout, R. J., 119
Strady, M., 167
Strobele, K., 261
571572
Sturgess, C. E. N., 363, 389
Tanaka, H., 357
Taylor, J., 233
Thomas, T. R., 303
Thornley, R. H., 67, 79
Tobias, S. A., 3, 19, 347
Travis, F. W., 383
Trmal, G., 297
Vaidyanathan, P. V., 509
Venter, R., 261
AUTHORS' INDEX continued
Vilenchich, R., 261
Vityaz, P. A., 441
Watkins, C., 191
Week, M., 25
Weill, R., 167
Wiggins, K. L., 291
Wong, M. S., 171
Young, R. B., 247
Zeller, R., 427573
SUBJECT INDEIX
Automation 133 abrasion 291
computer control 141 correlation of analysis of surface structure 303
contouring with NC 171 grinding forces 283
conversational mode for DNC 161 high-speed surface grindinR 277
group technology 133 run-out of grinding wheel periphery,
hardware interpolation system for DNC 145 'apparent' 297
languages in NC 167 surface integrity and influence of abrasive
logic design analysis of pneumatic sequential grain 307
circuits 199 wheel characteristics and operating
modular concept in NC 153 problems 269
operator panel for on-line control 149
Optosyn NC system 177 High velocity forming 339
quality control, automated 191 axisymmetric closed die forging 371
stepping motor drive assembly for NC compression testing, dynamic effects 363
operators 183 hot forging 341,347
hot kinetic forming 383
Design 53 hydrostatic extrusion 389
antifriction roller guideway 107 mild steel, effect on mechanical properties 357
bonded machined joint faces 79 warm extrusion 351
damping effects of joints 75
deflection components of joints 67 Metal cutting and tool wear 207
finite elements in structural analysis 55 cutting forces 233
fixed and sliding joints 87 drill point shape and cutting forces 241
hydrostatic bearings 119 experimental 8000 ft s- 1 tool 217
hydrostatic slideways 113 quick-stop device 225
normal static stiffness of contact surfaces 61 recrystallisation 253
plastics in slideways 99 segmented circular saw blades, stress in 247
spindle rotation accuracy 125 strain rate sensitivity and chip formation 209
tool-life testing 261
Dynamics 1 undercutting and helical slots 245
CIRP calibrating rig, reliability of 19
cutting coefficients 3 Metal forming 479
dynamic compliance 25 cold rolling and flatness 519
feed motion and chatter prediction 39 deformation in tube piercing 509
frictionally damped structures 31 forging presses 535
impact damper boring bar 47 lubricants for cold and warm extrusion 555
shear and friction processes 13 lubrication in sheet metal forming 527
necking of cylindrical base 565
Electrochemical grinding 313 plane-strain deep indentation 491
peripheral, with formed wheel 315 plastic compression of rectangular blocks 481
vertical spindle 323 sandwich rolling of thin hard sheets 515
superplastic Zn-Al and Sn-Pb alloys 559
Electro-discharge machining 331 tube drawing with floating plug 501
wide ring rolling mill 547
Electrohydraulic forming 401
Powder forming and sinter forging 433
Explosive forming 401 cold extrusion 449
autofrettage of thick-walled forging dies 419 cold forging of sintered iron preform 455
domes, edge pullin of 411 component production 463
thin shell dies 403 high-speed compaction 435
impulse compacting 441
Grinding and surface properties 267 isostatic compaction 471


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