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عدد المساهمات : 19001 التقييم : 35505 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
| موضوع: كتاب Installation Manual for Machine Tools الأربعاء 14 ديسمبر 2022, 10:20 pm | |
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أخواني في الله أحضرت لكم كتاب Installation Manual for Machine Tools Probe Systems
و المحتوى كما يلي :
Table of Contents Before You Begin Before You Begin 1 Measurement Values Used in this Manual . 2 List of Associated Publications . 3 Warnings, Cautions and Notes . 3 Software Kit . 4 Renishaw Customer Services . 4 Calling a Renishaw Subsidiary Office . 4 Chapter 1 – Installing Hardware and Software 1.1 Introduction 1-3 1.2 Desirable Control Options . 1-4 1.3 Installing the Tool Setting Software for Machining Centres . 1-5 1.4 Installing the Inspection Plus Software 1-11 1.5 Testing the Installation . 1-13 1.6 Input Voltage and Supply . 1-14 Chapter 2 – Calibrating the Probe 2.1 Calibrating a Tool Setting Probe 2-3 2.2 Calibrating a Measuring Probe Chapter 3 – Fanuc Connection Diagrams 3.1 TS20 Retrofit Tool Setting Connection to Fanuc Skip . 3-4 3.2 Connection to Automatic Tool Offset (XAE, ZAE) . 3-5 3.3 MI 8 Interface – Skip Signal 24V Common 3-6 3.4 MI 8 Interface – Skip Signal 0V Common 3-7 3.5 MI 5 Interface Outputs . 3-8 3.6 MI 5 Interface . 3-9 3.7 MI 5 Interface – Skip Signal 24V Common (Retrofit Inductive) . 3-10 3.8 MI 5 Interface – Skip Signal 0V Common (Retrofit Inductive) . 3-11 3.9 MI 5 Interface – Skip Signal 24V Common (Retrofit Hard Wired) . 3-12 3.10 MI 5 Interface – Skip Signal 0V Common (Retrofit Hard Wired) . 3-13 3.11 MI 5 Interface – Skip Signal 24V Common (Retrofit Inductive and Hard Wired) 3-14 3.12 MI 5 Interface – Skip Signal 0V Common (Retrofit Inductive and Hard Wired) 3-16 3.13 MP11 Probe Connections 3-18 3.14 MI 12 Switch Settings 3-20 3.15 MI 12 Interface – Skip Signal 24V Common (Retrofit Optical – Machine Start) 3-21 3.16 MI 12 Interface – Skip Signal 0V Common (Retrofit Optical – Machine Start) 3-22 3.17 MI 12 Interface – Skip Signal 24V Common (Retrofit Optical – Auto Start) 3-23 3.18 MI 12 Interface – Skip Signal 0V Common (Retrofit Optical – Auto Start) 3-24 3.19 MI 14 Interface – Skip Signal 24V Common (Retrofit) 3-25 3.20 MI 14 Interface – Skip Signal 0V Common (Retrofit) 3-27 3.21 Outputs from O-M-I 3-29 3.22 O-M-I Switches SW1, SW2 and Start Input . 3-31 3.23 O-M-I – 0V and 24V Common Skip Signals using Retrofit Software Only 3-33 3.24 O-M-I Output Waveforms 3-34 Appendix Using Multi-Channel Skip Option – G31.1, G31.2, G31.3 or G31.4. 3-36 Using ‘M’ Codes . 3-37 Manual Selection . 3-37 High Speed Skip 3-38 Printer Interface Notes . 3-39Manual No. H-2000-6040 Contents iii Chapter 4 – Fanuc Diagnostic and Location Chart and High Speed Skip 4.1 Diagnostic and Location Chart . 4-2 4.2 I/O Unit . 4-6 4.3 High Speed Skip 10-11-12-15M/T 4-6 4.4 High Speed Skip 0 M/T (C Series) . 4-7 4.5 High Speed Skip Fanuc 16 and 18 M/T 4-8 Chapter 5 – Fanuc Machine Parameters 5.1 Parameters 5-2 5.2 Parameters for G Codes 0-6-10-111-12-15 M/T . 5-2 5.3 Parameters for 0 M/T . 5-6 5.4 Appendix – Setting Parameters for RS-232 Port (0 M/T) 5-12 5.5 Parameters for 6 M/T . 5-18 5.7 Appendix – Setting Parameters for RS-232 Port (6 M/T) 5-22 5.8 Parameters for 10-11-12-15 M/T . 5-27 5.9 Additional Parameters for 15 M/T Series Only 5-34 5.10 Parameters Related to Multi-Channel Skip 10-11-12-15 M/T . 5-36 5.11 Appendix – Setting Parameters for RS-232 Port (10-11-12-15 M/T) 5-39 5.12 Parameters for 16-18 M/T 5-43 5.13 Appendix – Setting Parameters for RS-232 Port (16-18 M/T) . 5-47 Chapter 6 – Fanuc Software Installation 6.1 Software Installation 6-2 6.2 Loading Software 0 M/T . 6-3 6.3 Loading Software 16-18 M/T . 6-5 6.4 Notes Prior to Use . 6-6 6.5 Fanuc Diagnostics for Skip – Retrofit Packages . 6-8 6.6 Checking Fast Feed Rates 6-9 6.7 Basic Move Factor – Retrofit Cycle . 6-12Manual No. H-2000-6040 Contents iv Chapter 7 – Yasnac Installation 7.1 General 7-3 7.2 Hardware Installation . 7-3 7.3 M1 12 Interface to Yasnac MX3 Control – Skip Signal 24V Common (OEM Optical) . 7-7 7.4 MI 12 Interface to Yasnac MX3 Control – Skip Signal 24V Common (Retrofit Optical) 7-9 7.5 MI 12 Interface to Yasnac MX2 Control – Skip Signal 0V Common (Retrofit Optical) 7-10 7.6 Parameters 7-11 7.7 Parameters for G and M Code Call . 7-16 7.8 Setting Data for RS-232 . 7-18 7.9 M80 Parameter List . 7-25 7.10 MI 12 Interface to Yasnac/Matsuura M80 Control – Skip Signal 24V Common 7-27 Chapter 8 – Mazak Installation 8.1 MI 12 Interface to Mazatrol CAM M2 Control 8-3 8.2 MI 12 Interface on Mazatrol M32 – Connector CN200 8-4 8.3 MI 12 Interface on Mazatrol M32 – Connector X3330 . 8-5 8.4 MI 12 Interface on Mazatrol T-Plus Control (Y-Axis Machines Only) 8-6 8.5 MI 12 Interface on Mazatrol T-Plus Control and T32 without Y-Axis . 8-7 8.6 MI 12 Interface on Mazatrol M32B Amber Control (Mazak Connection for MI12) 8-8 8.7 Control Settings – Mazatrol . 8-9 8.8 Parameters – Mazatrol (M32) 8-12 8.9 Loading the Software . 8-13 Chapter 9 – Tosnuc 600M/800M Installation 9.1 MI 12 Interface Connection to Tosnuc 800M Control – Skip Signal 0V Common . 9-2 9.2 MI 12 Interface Connection to Tosnuc 600M Control 9-4Manual No. H-2000-6040 Contents v Chapter 10 – Sharnoa Tiger 5 Installation 10.1 MI 12 Interface Connection – Skip Signal 24V Common 10-2 Chapter 11 – Meldas Installation 11.1 Meldas Diagnostic and Location Chart 11-2 11.2 Meldas Loading Software M3 11-4 11.3 Meldas Control Parameters (M3, M310, M320, M330, M335, M520) . 11-6 Chapter 12 – Fadal CNC 88/32MP Installation 12.1 MI 12 Interface to Fadal CNC 88 Control 12-2 12.2 MI 12 Interface to Fadal CNC 88 Control (Twin Probing System) . 12-3 Chapter 13 – Okuma Machining Centres Installation 13.1 MI 12 Interface to Okuma Control 13-2 13.2 Okuma SVP IID Board DIP Switch Settings 13-3 Glossary Glossary of Terms – Abbreviations and Definitions Definitions of many of the terms used are provided here to assist your understanding of Renishaw probe systems software. Definitions of terms associated with probing which may not have been used in this publication are also included here. ATAN calculation This describes a User Transparent macro written by Renishaw to handle the ATAN function in mathematical calculations. User Transparent Macros which are used by the software but which do not get called directly by the user, i.e. they are for internal use by the software only. BRDO Ball Radius Directional Offsets. This is a term that is used to describe the stored software compensations for the stylus ball radius. They are determined during calibration of the probe. Bore/Boss Measure This is a Renishaw measuring cycle type definition. Bore – is an internal-width feature measurement on a circle. Feature types consist of holes or bores. Boss – this is an external-width feature measurement on a circle. Feature types consist of shafts, bosses, and spigots.Glossary of Terms GLY–2 Manual No. H-2000-6040 Calibration This is the method of establishing the probe trigger point compensations. They include the probe and machine effects which the software must use to correct the results. C.W. Clockwise C.C.W. Counter-clockwise. Datum, Datuming This is the method used to establish a part feature reference point which is subsequently used for other measurement or machining operations. A datum defines any co-ordinate value as a reference position. DPRNT This is a Fanuc control command. It outputs ASCII data to the RS-232 port of the controller. It is used to output a part inspection report that is based on probe results. DTI Dial Test Indicator. This instrument is traditionally used for aligning vices and fixtures with respect to the machine axis. Gauging Move This describes the movement of the probe onto the surface with data capture active, i.e. it is a measurement move. IMM Inductive Module Machine. Together with the IMP, it forms part of the inductive transmission system that is used to transmit signals back to the machine tool controller. The IMM is part of the inductive coupling and is mounted on the machine. See also IMP.Glossary of Terms Manual No. H-2000-6040 GLY–3 IMP Inductive Module Probe. Together with the IMM, it forms part of the inductive transmission system that is used to transmit signals back to the machine tool controller. The IMP is part of the inductive coupling and is mounted on the probe. See also IMM. INHIBIT This is a Renishaw interface input signal. It is used to either stop or inhibit the transmission of the probe signal to the machine controller. MDI Manual Data Input. This is a commonly used term on Fanuc controllers (and controllers that emulate the Fanuc). It means that operation of the machine is determined by data that is entered through the keyboard. MMS Menu Cycles Mazatrol Monitoring System. This is a standard Mazak probe option unit that is normally fitted as original equipment. MI5 Interface This is the Renishaw probe interface that is used to condition and control the probe signal to the machine tool. M19 Spindle Orientation This is the machine manufacturer’s M-code function that instructs the machine spindle to rotate and orientate to a fixed position. Nominal Surface Position This is the expected surface position, or theoretical position. When used in relation to tolerances, it refers to the mid-position of the upper and lower limit of the surface. O-M-I Optical Module Interface. This is a combined optical receiver and machine interface unit that forms part of the Renishaw optical probe transmission system. The unit is mounted either on the guarding or some other suitable position where it is within the transmission envelope and range of the probe.Glossary of Terms GLY–4 Manual No. H-2000-6040 OMM Optical Module Machine. This is part of the Renishaw optical probe transmission system. The unit is mounted either on the guarding or some other suitable position where it is within the transmission envelope and range of the probe. OMP Optical Module Probe. This is part of the Renishaw optical probe transmission system. The unit is mounted on the probe unit. Optimisation Macro This is part of the Renishaw software package. It is used to establish the optimum fast feed rates for probing and the optimum back-off distance. PCD Pitch Circle Diameter. This is a commonly used British term to mean a set of features placed in a circular pattern. Probe Trigger Flag This is a variable or diagnostic register which is set to a value when the probe is triggered. Protected Positioning This is a means of moving the probe from place to place while the probe trigger signal is monitored. In the event of an unexpected triggering signal, the machine axis is halted to prevent damage to the probe stylus. PTR Paper Tape Reader. This is the machine’s interface which is used to load the stored part programs. It is now largely superseded by the use of floppy disk drives, external PCs, and the RS-232 serial interface. RMM Receiver Module Machine. This is part of the Renishaw radio probe transmission system. The unit is mounted either on the guarding or some other suitable position where it is within the transmission envelope and range of the probe.Glossary of Terms Manual No. H-2000-6040 GLY–5 RMP Radio Module Probe. This is part of the Renishaw radio probe transmission system. The unit is mounted on the probe. SPC Statistical Process Control. Some Renishaw software packages contain a macro which uses a simple form of SPC to control tool offset update corrections in closed loop machining. Stylus This is the probe tip assembly that is used to trigger the probe on the tool during measurement. SSR Solid State Relay. The SSR Converter Terminal Block is a Renishaw hardware unit which is used to convert the signal from a signal conditioning module into an SRR output signal. Tolerance Limits These are the extreme upper and lower metal condition values from the nominal surface position. Vector Cycle, Vector Measure / Calibration This is a probe move, which move one or more machine axes simultaneously to approach the surface from the normal direction. Vector Stylus Ball Radius Calibration This is an extra set of probe stylus ball radius calibration values which must be determined when using vector cycles. They are the probe software compensation values required for probing in different directions. Web Pocket Measure This describes a Renishaw measuring cycle type definition. Pocket – is an internal-width feature measurement. Feature types consist of slots, pockets, and internal recesses. Web – is an external-width feature measurement. Feature types consist of blocks, plate widths, and upstanding keys.Glossary of Terms GLY–6 Manual No. H-2000-6040 Work Zero Point This is a similar concept to Datum. It defines where the work co-ordinate system is set to zero. A datum can define any co-ordinate value as a reference position. Workpiece Datum This can be any workpiece feature or co-ordinate, which is chosen as a reference position
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