كتاب Milling - Crowood Metalworking Guides

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Milling - Crowood Metalworking Guides
David A. Clark

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Contents
Introduction
1 The Milling Machine
2 Buying the Mill
3 Using the Mill Safely
4 Cutting Tool Principles
5 Setting Work True and Finding the Datum Position
6 Work Holding in the Vice
7 General Machining
8 Machining on the Table
9 Using a Rotary Table and Milling Radii
10 Using a Dividing Head
11 Drilling, Tapping and Reaming
12 Boring Holes and Repetition Work
Glossary
Further Information
Index
1 2 3 blocks 71
5C collets 65
accuracy 28, 69
angle plates 71–3, 78, 82
angular working 57, 65–66, 71–3
Autolock holders 45
backlash 69
backstop 106
ball nose cutter 41
blacksmith’s drills 95
boring head 25, 101
boring holes 100–3
Bridgeport mill 9
centre drills 92–3
centre finder 54
chipping saws 42
choosing a mill 12
clamps 76–7
collet chuck 24, 26
collet attachment 82
column 18
co-ordinate drilling 98–9
CNC Milling in the Workshop 7
converter 14
corner rounding cutter 41
cutter holders 44–46
cutting lubricants 47
cylindrical squares 70
depth micrometer 69
dial test indicators 52
digital angle gauges 58
digital readout 16, 29–33, 51, 87–91
dividing head 13
division plates 88
dovetail cutter 42
down-cut milling 38
drill chucks 92
drill sharpening attachment 94
drive motor 16edge finders 53
electrical testing 26
electrics 14
electronic edge finder 54
end mills 39
ER collet holders 45–6
ER collets 26
extended cutters 45
face mills 67
FC3 cutters 40
feeds 46–7
flycutter 26, 37–8, 42, 67
four facet drill point 94
four jaw chuck 82
gear cutters 43 43
hole gauges 102
hole saws 44
horizontal mill 9
inserted tooth cutters 44
inverter 14
jacks 67
Keats Vee angle plate 83
knee 19
long piece vice 61
lubrication 28
machine guards 36
machine stops 104
machine vice 59, 65–66
machining a keyway 68
machining a slot 68
machining radial slots 85
machining shims 69
machining Tee nuts 68–9
milling a gearwheel 90
milling a hexagon 89
milling dovetails 90
milling fixture 105
milling machine A to Z 21
Model Engineer 6
Model engineering exhibitions 22
Model Engineer forum 23
Model Engineers’ Workshop 6
motor cooling 14moving machinery 27
noise 27
nuts and washers 76
parallels 64
pitching out hole centres 80–1
profiling components 74
protecting the table 75
protective gear 36–7
protractor 57
reamers 96–7
Rota broach 44
rotary converter 15
rotary table 24, 84–5
roughing cutters 40
round column 28
safe working practices 37–8
setting datums 56
shell mills 40
side and face cutters 42
side-lock holders 44
simple dividing 91
sine bar 58, 72
slide protection 29
slipper block 71–2
slitting saws 42
slot drills 39
soft vice jaws 60
speeds 13, 46–7
spindle 16
squaring up work 62–4
starting the mill 35
static converter 15
stopping the mill 35
studs 76
suppliers 22, 108
table feed 25
table travel 20
tapered work 65
tap wrenches 95
T-nuts 76
tenons 75–6
three jaw chuck 78
three phase 14
tool and cutter grinders 47–50
toolmaker’s buttons 56–7
toolmaker’s vice 61tramming the mill 54–5
T-slot cutter 42
turret mill 9
twist drill 94
up-cut milling 38
vertical mill 9
variable speed 13
Vee blocks 63–4
wiggler 53
Woodruff cutter 42
workpiece stops 61, 73
X, Y, Z coordinates 55

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كتاب Milling - Crowood Metalworking Guides 761752

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