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 |  موضوع: كتاب CAMWorks Mill Tutorial السبت 10 سبتمبر 2022, 6:40 am | |
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CAMWorks Mill Tutorial
Dassault Systèmes SOLIDWORKS Corp.
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Table of Contents
CHAPTER 1: LEARNING 2 AXIS MILL BASICS .15
2 Axis Mill 1 . 16
Steps to Generate Mill Toolpaths and NC Code in Part Mode . 16
Step 1: Model Part in SOLIDWORKS/CAMWorks Solids or Import Part . 17
Viewing the FeatureManager Design Trees . 18
Step 2: Change to CAMWorks Feature Tree . 18
CAMWorks Machining Trees . 19
CAMWorks Command Manager 20
CAMWorks Options . 20
CAMWorks Context-based Help . 21
Step 3: Define the Machine 21
Define the Machine . 21
Step 4: Define the Stock . 24
Step 5: Define Machinable Features 25
Defining Features Interactively . 28
Step 6: Generate Operation Plan and Toolpath 30
Generate Operation Plan Command . 30
Exclamation mark symbol over certain operations . 32
Generate Toolpath Command . 33
Step 7: Adjusting Toolpath Parameters . 35
Simulate Toolpath . 36
Step Through Toolpath . 37
Step 8: Post Process Toolpaths . 39
2 Axis Mill 2 . 43
Extracting and Working with Machinable Features 43
Tool Crib Tab 44
Tool Crib Priority 44
Tool Crib has Sub Stations . 45
Editing the Tool Crib 45
Modifying the Tools in the Technology Database 47
Post Processor Tab and Posting Tab . 49
Defining the Stock . 49
Extract Machinable Features . 49
Rebuild the Features . 52
Setting Feature Strategy 52
Mill Part Setup 53
Generate Operation Plan 54
Locating Operations for Selected Feature . 57
2 Axis Mill 3 . 5910 Table of Contents
Step 1: Opening the Part and Defining the Machine . 59
Step 2: Defining the Stock from a Bounding Box . 60
Step 3: Extracting Machinable Features 60
Options Dialog box . 60
Executing Extract Machinable Features Command 60
Step 4: Interactive Feature Recognition 61
Need for Interactive Feature Recognition . 61
Deleting a Feature . 61
Inserting Additional Mill Part Setups . 62
Reorganizing Machinable Features . 63
Suppressing Machinable Features . 64
Inserting 2.5 Axis Features . 65
Combining Machinable Features 68
Step 5: Generate Operation Plan and Toolpaths . 70
Generate an Operation Plan for each Mill Part Setup . 70
Generate Toolpaths and Post Process the Part 71
CAMWorks Message Window . 71
Simulating the Toolpath 71
Step 6: Post Processing the Toolpaths . 71
2 Axis Mill 4 . 73
Sequence of machining: 73
Step 1: Opening the Part and Defining the Machine . 74
Step 2: Defining the Stock from a Sketch . 74
Step 3: Extracting Machinable Features 75
Settings for Recognizing Face Feature Automatically . 75
Automatic Feature Recognition 75
Step 4: Interactively Inserting Features . 76
Interactively inserting an Open Pocket Feature 76
Step 5: Generating Operations 79
Changing Feature Strategy before Generating Operations . 79
Executing Generate Operation Plan Command 80
Adjusting Operation Parameters . 81
Expanding and Collapsing Items in the Tree 81
Deleting an Operation . 84
Inserting an Operation . 85
Step 6: Defining Program Zero . 87
Step 7: Generate and Simulate Toolpaths . 88
Step 8: Sorting Operations 89
Step 9: Simulate Toolpath and Post Process . 91
CHAPTER 2: LEARNING MORE 2 AXIS MILL 93
2 Axis Mill 5 . 94
Opening the Part and Extracting Machinable Features by AFR . 94
Setting Strategies and Generating Operations . 95
Sorting and Sequencing Operations 96CAMWorks Mill Tutorial
Table of Contents 11
Machining Island Tops 98
Changing the Mill Part Setup Origin . 98
Combining Operations . 100
Changing Tool Parameters and Generating Toolpath . 101
Simulate Toolpath and Post Process . 102
2 Axis Mill 6 . 103
Opening the Part and Extracting Machinable Features by AFR . 103
Rename Setups and Drag and Drop Features 104
Inserting 2.5 Axis Features Interactively 105
Generating Operations . 105
Defining Avoid Areas for Clamps . 106
Changing Operation Parameters and Generating Toolpaths . 107
Generating Toolpaths 109
Simulating Toolpaths . 109
Inserting a Mill Part Setup and Adding a Facing Cut . 110
Customizing Toolpaths 111
2 Axis Mill 7 . 113
Opening the Part and Recognizing Features Automatically . 113
Defining Features Interactively . 114
Inserting Engrave Features 116
Generating an Operation Plan and Adjusting Operation Parameters 116
Associating Machining Information after Design Changes 118
Simulation Toolpath 122
Changing the color of Simulation Toolpath operations 123
2 Axis Mill 8 . 124
Step 1: Opening the Part and Defining the Machine and Stock 124
Step 2: Extracting Machinable Features and Generating Operations . 124
Step 3: Specifying a Tool Overlap on Open Air Segments . 125
Step 4: Using an Avoid Area . 126
Step 5: Defining Rapid and Clearance Planes . 127
2 Axis Mill 9 . 129
Open the Part and Defining the Machine and Stock . 129
Defining Features Interactively . 129
Creating a Pattern Feature . 130
Inserting a Pattern Feature (Linear Pattern) 130
Inserting a Pattern Feature using a sketch (Sketch-driven Pattern) 133
2 Axis Mill 10 . 134
Open the Part and Defining the Machine and Stock . 134
Defining Features Interactively . 134
Define the 2.5 Axis feature for the circular pattern 135
Creating a Pattern Feature . 136
Inserting a Circular Pattern Feature 136
Inserting a Sketch-Driven Pattern Feature 13712 Table of Contents
For More Practice . 139
Part1 for Practice 139
Part2 for Practice 139
CHAPTER 3: LEARNING 3 AXIS MILL .141
3 Axis Mill 1 . 142
Defining the Machine, Stock and Machining Direction . 142
Define the Machine . 142
Define the Stock Size and Shape 142
Define the Machining Direction . 143
Creating a Multi Surface Feature 143
Generating an Operation Plan and Modifying Operation Parameters . 145
Generating Toolpaths and Post Processing . 147
3 Axis Mill 2 . 148
Open the Part and Defining the Machine and Stock . 148
Define the Machine . 148
Define the Stock 148
Inserting a Mill Part Setup and Creating a Multi Surface Feature 149
Generating Area Clearance Toolpaths 149
Generate Operations and Toolpaths 149
Inserting Contain Areas to Selectively Machine Areas 150
Generating Z Level Toolpaths . 152
Inserting an Avoid Area to Selectively Machine Areas 153
Using User-defined Limits to Machine Specific Areas 154
Generating Flat Area Toolpaths 155
3 Axis Mill 3 . 157
Opening the Part, Defining the Machine and Stock 157
Automatically Recognizing 2.5 Axis Features 158
Creating Multi Surface Feature and Generating Operations . 158
Modifying Operation Parameters and Inserting Contain Areas 159
Simulating Toolpaths . 159
Generating Toolpaths Using Cross Machining . 160
Inserting an Pencil Mill Operation 161
3 Axis Mill 4 . 162
The CAMWorks Workflow Toolbar . 162
Defining the Machine and Machining Direction . 162
Creating a Multi Surface Feature 163
Defining Program Zero 164
Adjusting Operation Parameters and Generating Toolpaths . 165
Editing the Constant Stepover Operation to Cut the Mouse . 165
Inserting a Pattern Project Operation to Cut the Base . 168
Inserting a Contain Area to cut only the top of the base . 168
Inserting an Avoid Area to avoid machining the mouse . 169
Inserting a Pencil Mill Operation to Cut Parting Line 170CAMWorks Mill Tutorial
Table of Contents 13
3 Axis Mill 5 . 172
Step 1: Defining the Mill Part Setup . 172
Step 2: Inserting the Multi Surface Feature . 173
Step 3: Generating Toolpaths Using the Flowline Pattern 174
Step 4: Defining Contain and Avoid Areas to Modify Toolpaths . 175
Defining a Contain Area for the Pattern Project toolpath . 175
Defining an Avoid Area for the Pattern Project Toolpath 176
3 Axis Mill 6 . 178
Step 1: Defining the Mill Part Setup . 178
Step 2: Inserting Multi Surface Feature 179
Step 3: Generating Operations and Changing the Mill Part Setup origin . 180
Step 4: Generating Radial Toolpaths Using Pattern Project . 180
Step 5: Defining Contain Area for Pattern Project 181
Step 6: Step Through Toolpath . 182
Step 7: Generating Spiral Toolpaths Using Pattern Project 183
Step 8: Generating 2D Stepover Toolpaths Using Constant Stepover 185
CHAPTER 4: LEARNING MORE 3 AXIS MILL .188
3 Axis Mill 7 . 189
Defining the Mill Part Setup and Inserting the Multi Surface feature 189
Inserting a Multi Surface Feature . 190
Generate Operation for the Multi Surface feature . 190
Inserting an Area Clearance Operation for Rest Machining . 191
Simulating Material Removal . 192
Using an Automatic Contain Area 193
Interactively Inserting a Flat Area and Removing Material on Flat Areas . 194
Run the simulation . 195
3 Axis Mill 8 . 196
Defining the Machine, Machining Direction and Multi Surface Feature . 196
Defining the Machining Direction by inserting a Mil Part Setup . 197
Define a Multi Surface Feature . 197
Generating an Operation Plan and Modifying Parameters 198
Toolpath Simulation & Saving the WIP as an STL file 199
Inserting a Pattern Project Operation for Rest Machining 199
Viewing the STL/WIP Model . 201
Generating the Rest Machining Toolpaths 201
Stimulating the Toolpath . 201
3 Axis Mill 9 . 203
Defining the Machine and Machining Direction . 203
Creating a Multi Surface Feature and Engrave Feature 204
Generating an Operation Plan and Modifying Parameters 205
Inserting Contain Area 205
Modifying Operation Parameters 20614 Table of Contents
Inserting a Curve Project Operation to Cut the Text . 206
Running Toolpath Simulation . 208
3 Axis Mill 10 . 209
Defining the Machine and Machining Direction . 209
Defining the Machining Direction by inserting a Mil Part Setup . 210
Creating a Multi Surface Feature 210
Inserting Contain and Avoid Areas . 211
Inserting Contain Area 211
Inserting Avoid Area . 212
Simulate the Toolpath 213
3 Axis Mill 11 . 214
Open the Part . 214
Using Automatic Contain Areas 214
Stock Method 214
Bounding Box Method 215
Outer Silhouette Method . 216
All Silhouettes Method . 216
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