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| موضوع: كتاب Tool and Manufacturing Engineers Handbook - Volume IX - Material and Part Handling in Manufacturing الإثنين 27 يونيو 2022, 5:04 pm | |
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أخواني في الله أحضرت لكم كتاب Tool and Manufacturing Engineers Handbook - Volume IX - Material and Part Handling in Manufacturing FOURTH EDITION A reference book for manufacturing engineers, managers, and technicians Philip E. Mitchell, CMfgT Handbook Editor CONTENTS VOLUME IX—MATERIAL AND PART HANDLING IN MANUFACTURING
و المحتوى كما يلي :
Preface v Symbols and Abbreviations . xvii Chapter —Strategy Determination and Production Requirements Introduction . - Basic Manufacturing Concepts - The Production Environment/Lead Times/Inventory Management/Push and Pull Manufacturing Resource Planning and Scheduling Concepts . - Serving the Customer/The Planner’s Tool Kit/Manufacturing Resource Planning/ Process Re-engineering Process Planning and Flow Analysis - Phase I—Planning/Phase II—Design/Phase III—Implementation/Define Material and Information Flow/What to Change/Analysis: As-is Conditions/Define the Processes Problem Definition . - Constraints/Physical Material Flow/Information Flow/Quality/Resource Limitations/ Handling and Storage Chapter —Material Handling Analysis Principles and Economics of Material Handling . - Overview/Labor Utilization/Inventory Turnover/Facility Utilization/Equipment Utilization/ Material Cost/Synergistic Effect of Integration/System Service Life and Flexibility Potential Benefits of Material Handling Solutions . - Automated Storage and Retrieval System (AS/RS)/Automated Transportation/Controls Realizing Benefit Potential . - Determine Objectives for the System/Define and Quantify Current Levels of Resource Functions/ Estimate Future Levels of Resource Functions/Value Economic Requirements/Prepare for Meeting Economic Requirements/Prepare a Thorough Project Justification/Sell the Project to Top Management/Manage Carefully Planned Procurement and Implementation/Track the Savings Targets After Implementation/Summary Analysis Tools and Methods - Computer-based Analysis Tools/Computer-based Simulation/Work Simplification/Analyzing Load Size/Analyzing Plant Layout Requirements Definition - Key Considerations/Data Collection/Flow Analysis/Data Analysis/Document Understanding/ Opportunities and Problems/Alternative Solutions Project Management - Overview/Planning and Analysis/Design and Development/Procurement/Implementation/Support and Modification/Summary Chapter —Product Identification and Tracking Introduction . - Identification of Ledgered Stock-keeping Units . - Unique SKU/Engineering and Purchasing Responsibilities/Numbering Systems/Sizes of Stock Materials/Units of Measure/Nonledgered Parts/Tracing and Tracking/Controlling Changes by Part Identification Automated Data Capture (ADC) . - Considerations for ADC/Linear Bar Codes/Two-dimensional Symbologies/Radio-frequency Data Communications iiiiv Integrating Sensors and Control - Sortation/Automatic Storage and Retrieval Systems/Automated Guided Vehicles Data Storage and Postprocessing . - Partially Automated Systems . - Data Collection Points - Product Data Management - Chapter —Storage and Inventory Planning Introduction . - Key Storage Planning Phases - Select a Storage Project Team/Phase I: Define General Storage Design Requirements/Phase II: Define/Evaluate/Select Storage Strategy Defining the Material Storage Environment . - Survey Organization to Develop Goals/Identify Storage Plan Rules that “Must” be Satisfied/ Define Tangible Goals and Evaluation Criteria/Define Intangible Goals and Evaluation Criteria/ Kepner-TregoeTM (KT) Methodology Storage Plan Goals and Criteria by Business Organization - Evaluation Criteria Business Computer Systems Criteria for Storage Functions . - Computer Software Capabilities Inventory Storage and Flow Characteristics . - Inventory Put-away Unit of Measure (UOM)/Storage Capacity by Type/Special Storage Environment Needs/Special Inventory Vendor and Owner Needs/Special Material Transportation Needs/Inventory Pick Frequency/Inventory Handling Calculate Storage Equipment Quantity and Floor Area - Centralization versus Decentralization Strategies . - Financial/Service and Transportation/Operations Inventory Storage Method Alternatives - Conventional Storage Methods/Bulk (Reserve) Inventory Storage Methods/Forward (Loose) Inventory Storage Methods/Automated Storage Methods/Temporary Storage Methods/ Inventory Dating Systems (Storage Life) Storage Planning Summary - Chapter —Logistics Introduction . - Ordering and Receiving Processes - Determining What, When, and How Much to Order/Placing Traditional Orders/Receiving/ Electronic Data Interchange for Ordering Shipping to Meet Customer Expectations . - Lean Manufacturing and JIT/Shipping/Supplier Responsibilities/Trading Partnerships EDI Service Providers - Inventory Management - Conclusion - Chapter —Maintaining Material Handling Systems and Equipment Introduction . - Maintenance Program Objectives/Maintenance Types Equipment Condition and Performance Analysis - Determining What Equipment Should be Inspected/Inspection Criteria/Inspection Frequency/Inspection Schedule Maintenance Suggestions . - Flexible Wheeled Handling Equipment/Conveyors/Overhead Handling and Lift Devices/Storage Equipment/Transport Packaging/Automated Material Handling Systemsv Chapter —Ergonomics and Manual Handling Systems Introduction . - Determining Physical Limits - Psychophysical Assessment Methods/Biomechanical Assessment Methods/Physiological Assessment Methods/Multidisciplinary Risk Assessment Methods Reducing MMH Risks - Administrative Control of Risk Factors/Engineering Control of Risk Factors Solving MMH Ergonomic Issues - Work Parameters and Indicators/Selection Guide/Database/Reducing Musculoskeletal Injury Hazard/Supplier Build and Prototype Buy-off/The Need for More Research/Manual Handling Systems Model Application Safety Aspects of MMH . - Chapter —Flexible Wheeled Handling Equipment The Industrial Fork Lift Truck - Impact on Industry/Classes of Industrial Trucks Counterbalanced Lift Trucks - Typical Applications/Tires/Mast Types and Operations/Hydraulic System and Operation Reach Trucks - Attachments to Standard Lift Trucks Special Lift Trucks . - Sideloaders in Manufacturing . - Special Features Powering Fork Lift Trucks . - Batteries/Gasoline/Propane/Dual-fuel Lift Trucks/Diesel/Compressed Natural Gas/Exhaust Treatment/Power Comparison Lift Truck Attachments . - Attachments and Safety/Sideshifters/Clamps/Rotators/Load Pushes and Load Push/Pulls/Fork Positioners/Load Stabilizers/Fork Rotators/Mechanical Attachments Powered Walkie Lift Trucks - Economics/Maintenance Factors/Types/Selection Two-wheel Hand Trucks . - Terminology/Hand Truck Types/Special Designs/Wheel Selection/Weight and Bearings/ Attachments/Worker Preferences Hand Pallet Trucks - Fork Dimensions/Wheels/Pallet Entry Devices/Maintenance/Applications Floor Trucks . - Running Gear/Wheel Selection/Frames/Decks/Size and Capacity Fleet Management . - Standardizing the Lift Truck Fleet/Tracking Fleet Maintenance Costs/When to Replace Trucks/Lift Truck Selection/Maintenance/Conduct Operator Training Purchasing Used Fork Lift Trucks - Rebuilt Trucks/“As-is” Trucks/Reconditioned Trucks/Where to Buy/Warranties Chapter —Conveyors for Unit Load Handling Design Considerations . - Nonpowered Conveyors . - Skate Wheel/Gravity Roller/Ball Transfer Tables and Omnidirection Wheels Powered Conveyors - Powered Belt/Live Roller/Accumulation/Sortation Equipment Powered Conveyors for Large Unit Loads - Multiple Strand Chain/Slat/Flat Top/In-floor Towline/Inverted Power-and-free Specialty In-floor Conveying Systems - Inverted Automated Electrified Monorail/Spinning Tube/Walking Beam/Automated Guided Vehicles/Linear Induction Motors Software and Controls - Equipment Control Devices/System Control Software/EmulationJustification - Costs/Savings/Return on Investment/Dealing with Uncertainty Conveyor Safety . - Establishing a Safety Program/Common Hazards/Safety Devices/Training/Noise Considerations Chapter —Overhead Handling and Lifting Devices Introduction . - Equipment Selection Manual and Powered Overhead Cranes - Bridge Crane Fundamentals/Major Types of Overhead Cranes/Comparison of Overhead Cranes Overhead Trolley Conveyors . - Overhead Trolley Conveyor Selection/Major Types of Overhead Trolley Conveyors/ Comparison of Overhead Trolley Conveyors Overhead Power-and-free Conveyors - Power-and-free Conveyor Selection/Major Types of Overhead Power-and-free Conveyors/ Comparison of Overhead Power-and-free Conveyors Automated Electrified Monorails . - Automated Electrified Monorail Selection/Aluminum-alloy Track Automated Electrified Monorails/ Comparison of Automated Electrified Monorails/Linear Induction Motor Systems Drop/Lift Transfers - Drop/Lift Transfer Selection/Major Types of Drop/Lift Transfers/Comparison of Drop/ Lift Transfers Conclusion - Chapter —Storage Equipment Applications and Planning - Guidelines . - Selection Criteria/Layout Plans/Storage Specifications/Other Equipment Considerations Fixtures and Holding Devices - Specialty Frames/Baskets/Tubs and Skids with Crane Hairpins/Mobile Storage Pallets and Racks - Pallet Racks/High-density Storage Racks/Drive-in Racks/Drive-through Racks/Pushback Racks/Flow Racks/Cantilever Racks/Steel Pallet Racks/Considerations for Pallet Moving Equipment Chapter —Transport Packaging Protective Packaging - Loose Fill/Wrapping Materials/Fabricated Packaging/Molded Packaging/Selection Guidelines Corrugated Cartons . - Design Considerations/Recycled Corrugated Fiberboard/A Film Alternative Returnable Containers - Container Design/Application Guidelines/Maximizing the Return-on-investment (ROI) The Unit Load Base - Wood Pallets/Plastic Pallets/Corrugated Fiberboard Pallets/Slip-sheets/Pallet Design/Pallet Standards/Handling without Pallets Fire Protection and Packaging - Product Identification . - Label Requirements/Bar Code Printers/Weighing Systems Unit Load Forming . - Palletizing Methods/Load Protecting and Securing Integrating the Packaging Function . - Chapter —Automated Material Handling Equipment Automated Guided Vehicle Systems - Types of AGV Systems/Guidance Systems/AGV Controls/Battery Requirements/Selection Criteria/System Sizing/Cost Estimating and Justification/Benefits/Safety Considerations/System Maintenance/Future TrendsAutomated Storage and Retrieval Systems . - Automated Storage and Retrieval System Types/Pallets/Control Systems/Selection Criteria/ System Sizing/Cycle Time/Cost Estimating and Justification/Benefits/Safety Considerations/ System Maintenance/Future Trends High-density Dynamic Storage Systems . - Types of Systems/Controls/Selection Criteria/System Sizing/Cost Estimating and Justification/Benefits/Safety Considerations and Maintenance/Future Trends Carousel Storage and Retrieval Systems - Types of Systems/Control Systems/System Sizing/Cycle Time/Cost Estimating and Justification/Benefits/Safety Considerations and System Maintenance/Future Trends Specialized Systems . - Automatic Item Dispensers/Robotic Order-selection Systems/Tool-dispensing Systems/Controls/ System Sizing/Benefits/Safety Considerations and Maintenance Industrial Robots - Types of Robots/Benefits and Applications/Control Systems/System Sizing/Safety Considerations and Maintenance/Future Trends Automated Packaging Equipment . - Types of Equipment Chapter —Worker Productivity and Ergonomic Assists Lifting Devices - Reasons for Use/Lifting Tables/Balancers and Hoists/Manipulators/End Effectors and Tooling/Typical Interfaces Enclosed-track Workstation Cranes . - Configuration/Application Positioning Devices - Lifter/Tilter and Dumper/Turntable/Lift and Tilter/Lift and Turntable/Load Leveler/Choosing the Right Equipment Chapter —Metalcutting Introduction . - Considerations for Automated Machine Loading/Automation Issues Bandsawing . - Automating Infeed and Outfeed/Application Examples Bar Work - Bar Feeding and Loading Systems/Cut Feeding/Bar Loading of Centerless Grinders Chucking Work - Gantry Loading/Gantry Applications for Horizontal Chucking/Gantry Applications Other than Turning/Robot Loading/Simple Loaders for Lathes/Vertical Chucking Prismatic Parts - Pallets and Pallet Loading Systems/Small Pallets for Electrical Discharge Machining and Other Uses High-volume Systems . - Synchronous Transfer Lines/Asynchronous Transfer Lines/Transfer Line Flexibility/Application: Simulating an Engine Plant Cutting Tool Management - Computerized Tool Management/Automatic Storage Equipment for Tools/Automated Tool Delivery and Loading/Application: Machining Cell Tool Management Chip Management . - Rapid Accumulation of Chips/Stand-alone Primary Chip Handling/Chip Processing/Continuous Chip Processing/Stand-alone Chip Wringers/Central Chip Handling Systems/Cold Briquetting Coolant Filtration Management - High-pressure Coolant Systems/Space Planning/Future Trends Chapter —Metal Forming Introduction . - Stamping Plants . - Stackers . - Destackers . - Washers and Lubricators - Coil Feeding - Types of Coil Feeding/Accuracy Control/High-speed Feeding/Feeding Techniques In-press Transfer Systems - New Technology Advantages/Transfer Press Size Classification/Transfer Feed Technology/ Material Handling Considerations/Flexible Universal Stations/Press Construction/ Hydraulic Presses Between-press Transfer Systems . - Tandem Press Lines In-die Transfer Systems . - Design of a Three-axis Transfer Die Robots . - Robotic Shuttle Devices/Swing-arm Robot/Pendulum-arm Robot/Robot Selection for Press-to-press Transfer Automated Parts Racking - Conveyors . - Flexible Handling Systems - Automation Economics/Automated Material Handling Benefits/Bulk Material Handling/ Just-in-Time/Sheet Metal Operation Chapter —Plastic Manufacturing Raw Material Storage and Handling . - Manual Methods/Semi-automatic Material Conveyance Methods/Automatic and High-volume Resin Handling Systems/Feeding and Blending Systems/Material Conditioning Systems Handling of Molded Parts . - Free-drop Systems for Molded Parts Handling/Conveying Systems for Part Handling/ Robotic Systems for Parts Orientation/Planning and Implementing an Automated Molding Cell Chapter —Assembly Introduction . - Understanding the Application/Sizing the Equipment/Justifying the Automation Project/ Considerations for Parts Automated Parts Supply Systems . - Basic Hopper/Movable-wall Hoppers/Hopper-elevator Combination/Bulk Feeder Supply/ Coil Spring Hopper/Wire Form Hoppers/Portable Hoppers/Liners Parts Orientation Equipment . - Vibratory Bowl Feeders/Orienting on Linear Vibratory Conveyors/Linear Fiber Vibratory Feeders/ Horizontal Belt Feeders/Centrifugal Feeders/Hopper Elevators/Precision Rolls/ Drum Feeders/Sensing/Part Quality Oriented Parts Transfer . - Gravity Tracks/Linear Vibratory Feeders/Belts with Guides/Tube Transfer/Chain Transfer Oriented Parts Placement . - Gravity Tracks/Force Feeding into Pockets Using Linear Feeders/Reciprocating Plunger and Jaw Combinations/Pick-and-place Mechanisms/Robots/Fastener Devices Assembly Machines and Systems - Qualification of Parts/Rate Comparisons for Assembly Systems/Operator-assisted Workstation/ Synchronous Assembly—Rotary Index Table/Synchronous Assembly—Carousel/Linear Asynchronous Assembly/Asynchronous Pallet Loop Systems—Level One/Asynchronous Pallet Loop Systems—Level Two/Summary Pneumatic Devices for Automation - Application Criteria/Grippers/Rotary Actuators/Multimotion Actuators/Powered Slides/Cylinders/ Escapements, Switches, and Sensors Flexible Automation for Assembly . - Flexible Parts Feeders/Flexible Assembly SystemsChapter —Finishing, Painting, and Coating Design Elements - Product and Carrier Relationship/Conveyance Equipment/Finishing Equipment Considerations/ System Layouts Planning for an Integrated Paint System - Chain Monorail System/Tow Chain Conveyor System Summary . - Chapter —Moving and Handling Scrap and Waste Introduction . - Types of Metal Scrap/Conveyor Utilization Types of Metal Scrap Handling Conveyors - Standard Drive Configuration Conveyors/Eccentric-driven Oscillating Conveyors/Rotary-driven Screw Conveyors/Hydraulic Fluid-driven Conveyors/Pneumatic Conveyors/Hydraulic and Sluice Fluid-motion Conveyors Chuting and Distribution Systems - Electrical Controls - Application Examples . - Single-unit Machined Chips and Turnings Collection/In-floor Systems for Machined Chips and Turnings/Above-floor Stamping Scrap Collection/In-floor Stamping Systems/Die Cast Scrap Handling Systems Prepurchase Strategies . - Economic Justification/Collect Application Information Appendix A—Industry Associations and Standards Belgium . A- Czech Republic A- England . A- France . A- Germany . A- Italy . A- Netherlands . A- Poland . A- Spain . A- Sweden A- Switzerland A- United Kingdom A- United States . A- TMEH VOLUME – MATERIAL AND PART HANDLING IN MANUFACTURING TOOL AND MANUFACTURING ENGINEERS HANDBOOK xvii SYMBOLS AND ABBREVIATIONS SYMBOLS AND ABBREVIATIONS D two-dimensional D three-dimensional A-B A Amp (Ampere) AAR Association of American Railroads ABC Activity-based costing ABM Activity-based management AC Alternating current ADC Automated data capture AEM Automated electrified monorail AGV Automated guided vehicle AGVS Automated guided vehicle system AHAM Association of Home Appliance Manufacturers AI Automatic identification AIAG Automotive Industry Action Group AISC American Institute of Steel Construction ANSI American National Standards Institute APS Advanced planning and scheduling systems APV Attended program verification ARA After receipt of approval AREA American Railroad Engineering Association AS/RS Automated storage and retrieval systems ASCE American Society of Civil Engineers ASCII American National Standard Code for Information Interchange ASN Advance shipping notice ASTM American Society for Testing and Materials BOM Bill of material C-D-E CAD Computer-aided design CAT Cross-aisle transfer cc Cubic centimeter CCD Charge-coupled device CEMA Conveyor Equipment Manufacturers Association CFM Cubic feet per minute CIM Computer-integrated manufacturing CMAA Crane Manufacturers Association of America CMM Coordinate measuring machine CNC Computer numerical control CNG Compressed natural gas CO Carbon monoxide COE Chain-on-edge CP Carrier present CS/RS Carousel storage and retrieval system The following is a list of symbols and abbreviations in general use throughout this volume. Supplementary and/or derived units, symbols, and abbreviations that are peculiar to specific subject matter are listed within chapters. CTD Cumulative trauma disorder CV Constant velocity DC Data collection DC Direct current DIN European equivalent of the American Society for Testing and Materials (ASTM) DLC Deep-lane shuttle car DLT Deep-lane transfer DOT Department of Transportation EAN European Article Numbering ECN Engineering change notice EDI Electronic data interchange EDM Electrical discharge machining EFT Electronic funds transfer EIA Electronics Industry Association ELM Enterprise logistics management EOAT End-of-arm tool EOQ Economic order quantity EPA Environmental Protection Agency EPS Expanded polystyrene ERS Evaluated receipt settlement ESFR Early-suppression-fast-response sprinkler ETF Electronic transfer feed ETV Electric track vehicle F-G-H FCC Federal Communications Commission FCS Finite capacity scheduling FDA Food and Drug Administration FEA Finite element analysis FHS Flexible handling system FIFO First-in first-out Fig. Figure FMRC The Factory Mutual Research Corporation FMS Flexible manufacturing system fpm Feet per minute ft Feet g Gram gal Gallon GMA Grocery Manufacturers Association GMP Good manufacturing practice gpm Gallons per minute GPS Global positioning system GUI Graphical user interface h Hour HD/DS High-density dynamic-storage system HIPO Hierarchical input process output hp HorsepowerTMEH VOLUME – MATERIAL AND PART HANDLING IN MANUFACTURING xviii TOOL AND MANUFACTURING ENGINEERS HANDBOOK SYMBOLS AND ABBREVIATIONS I-J-K I/E Inserter/Extractor I/O Input/Output ICAM Integrated computer-aided manufacturing ICE Internal combustion engine ICM Inverted chain monorail ID Inside diameter ID Identification IMM Injection molding machine in. Inch in. Square inch in. Cubic inch IPF Inverted power-and-free conveyor IRR Internal rate of return ISO International Organization for Standardization ITA Industrial Truck Association J Joule JIT Just-in-Time kg Kilogram kPa Kilopascal KT Kepner-Tregoe L-M-N L Liter lb Pound LCC Life-cycle cost LH Left-hand LIFO Last-in last-out LIM Linear induction motor LP Liquid petroleum LPG LP-gas or liquid petroleum gas LTL Less than a truckload m Meter m Cubic meter MES Manufacturing execution system MHIA Material Handling Industry of America MHS Manual handling system min Minute MIS Management information system MLD Movable loading device MMH Manual material handling MPS Master production schedule MRP Material requirements planning MRP Manufacturing resource planning MRPII Manufacturing resource planning MSD Musculoskeletal disorder MSDS Material safety data sheet MSHA Mine Safety and Health Administration MTBF Mean time between failure MTTR Mean-time-to-repair MUD Movable unloading device N Newton NC Numerical control NEMA National Equipment Manufacturers Association NFPA National Fire Protection Association NICAD Nickel cadmium NIOSH National Institute for Occupational Safety and Health NPV Net present value NWPCA National Wooden Pallet and Container Association O-P OCM Overhead chain monorail OD Outside diameter ODETTE Organization for Data Exchange by Teletransmission in Europe OEM Original equipment manufacturer OHPF Overhead power-and-free conveyor OPC Operations process chart OSB Oriented strand board OSHA Occupational Safety and Health Administration OTC Overhead trolley conveyor P&F Power-and-free P/D Pickup and delivery PC Personal computer PCV Positive crankcase ventilation valve PDF Portable data file PDM Product data management PE Polyethylene PERT/CPM Program evaluation review technique/critical path method PFD Process flow diagrams PI Profitability index PLC Programmable logic controller PM Preventive maintenance PMT Peak metal temperature PO Purchase order PP Polypropylene PPH Parts per hour PS Polystyrene psi Pounds per square inch PVC Polyvinyl chloride Q-R-S QC Quality control RF Radio frequency RFID Radio-frequency identification RFQ Request for quotation RGV Rail-guided vehicle RH Right-hand RMI Rack Manufacturers Institute ROI Return-on-investment rpm Revolutions per minute RRFQ Response to request for quote RSI Repetitive strain injury RULA Rapid upper limb assessment S/R Storage and retrieval S/RM Storage and retrieval machine SCAC Standard carrier alpha code SCARA Selective compliance assembly robot arm SEMCO Statistical equipment maintenance control sfpm Surface feet per minute SGV Self-guided vehicle SKU Stock-keeping unit SMED Single-minute exchange of dieTMEH VOLUME – MATERIAL AND PART HANDLING IN MANUFACTURING TOOL AND MANUFACTURING ENGINEERS HANDBOOK xix SYMBOLS AND ABBREVIATIONS SPC Statistical process control SPD Stationary pulling device SPI Society of the Plastics Industry spm Strokes per minute SSPP Static strength prediction program STEP Standard for the exchange of product data T-U-V-W-X-Y-Z TOC Theory of constraints TP Travel permit TPA Trading partner agreement or handbook TWA Time-weighted average UCC Uniform Code Council UHMW Ultra-high molecular weight UL Underwriters Laboratories, Inc. UN United Nations UOM Unit of measure UPC Uniform plumbing code U.P.C. Universal product code UPM Use-point manager U.S. United States USDA United States Department of Agriculture UV Ultraviolet V Volts VAN Value-added network VLM Vertical lift module VTL Vertical turning lathe VTL Vertical transfer lift WIP Work-in-process WMS Warehouse management systems INDEX TOOL AND MANUFACTURING ENGINEERS HANDBOOK I- D codes, - A Above-floor stamping scrap collection, - Absorption, - Activity-based costing (ABC), - (Fig. - ) Actuators multimotion, - rotary, - Administrative controls, - A-frame type, - Aggregate planning, - Agility, - AGV benefits, - comparison, - (Table - ) controls, - cycle time, - guidance system comparison, - (Table - ) selection, - system sizing, - Air cellular packaging, - Air feeds, - Air-actuated coil feeder, - (Fig. - ) Aisle throughput, - (eq. ) Analysis tools and methods, - analysis results, - (Table - ) analyzing load size, - effect of unit load size on cycle time, - large versus small unit loads, - batch size considerations, - dual manufacturing and shipping containers, - effects of unit load and container configuration, - history of change, - universal container configuration, - analyzing plant layout, - computer-based analysis tools, - cost analysis tools, - flow-charting tools, - layout analysis tools, - computer-based simulation, - comparing alternative systems, - conveyors and monorail systems, - other material handling systems, - work simplification, - methods improvements—what to look for, - operations process chart, - plantwide, - value- versus nonvalue-added operations, - Analytical data, - indicators, - Anchor frame, - Appliance trucks, - Applications for returnable containers, - parameters for the conveyor selection process, - (Fig. - ) planning, - Apron conveyor, - Area efficiency, - Area gantry, - , - (Fig. - ) Articulated jib, - , - (Fig. - ) A-side, B-side processing, - Assemble-to-order, - Assembling parts, - Assembly, - to - asynchronous pallet loop systems, - flexible, - linear asynchronous assembly, - operator-assisted workstation, - qualification of parts, - rate comparisons for assembly systems, - synchronous assembly—carousel, - synchronous assembly—rotary index table, - vehicles, - Assembly application, - Asynchronous pallet loop systems, - , - (Fig. - ) Attachments for lift trucks, - clamps, - fork positioners, - fork rotators, - load pushes and load push/pulls, - load stabilizers, - mechanical attachments, - rotators, - safety, - sideshifters, - Auto body side panels ready for transport, - (Fig. - ) Automated supply hopper, - (Fig. - ) supply and loading system, - (Fig. - ) Automated assembly systems, - (Fig. - ) Automated data capture (ADC), - , - considerations, - linear bar coding, - , - costs, - information needed, - labeling environment, - physical characteristics, - postlabeling environment, - reading conditions, - required life expectancy, - symbology and requirements, - radio-frequency data communications, - advantages and limitations, - data collection, - data transmittal, - two-dimensional ( D) symbologies, - advantages and limitations, - area efficiency, - scanning technologies, - selection criteria, - symbology structure, - data elements, - error detection and correction, - finder patterns, - quiet zones, - shapes and sizes, - types, - when to use, - Automated electrified monorails (AEM), - , - aluminum-alloy track AEMs, - design, - performance characteristics, - carrier assembly, - (Fig. - ) equipment comparison, - (Table - ) linear induction motor systems, - selection, - equipment cost, - flexibility, - maintainability and reliability, - operator safety, - product quality, - selection parameters, - (Table - ) Automated guided vehicle (AGV) systems, - (Fig. - ), - , - , - , - AGV controls, - battery requirements, - benefits, - cost estimating and justification, - future trends, - guidance, - inductive, - inertial navigation, - laser, - passive, - chemical, - grid, - metal tape, - optical, - maintenance, - safety, - selection, - sizing, - method one, - method two, - types, - driverless trains, - fork lift vehicles, - light-load vehicles, - module transport vehicles, - specialized vehicles, - unit-load vehicles, - wire-guided pallet trucks, - Automated machine loading, - automation issues, - cycle time and throughput improvement, - job enhancement, - labor reduction, - quality improvement, - Automated material handling equipment, - to - systems maintenance, - Automated packaging equipment, - types, - case-sealing systems, - palletizers and depalletizers, - shrink-wrappers, - strappers, - stretch-wrappers, - Automated palletizers, - Automated parts racking, - Automated parts supply systems, - basic hopper, - bulk feeder supply, - coil spring hopper, - hopper-elevator combination, - liners, - movable-wall hoppers, - portable hoppers, - wire form hoppers, - Automated storage and retrieval systems (AS/RS), - benefits, - controls, - INDEX I- TOOL AND MANUFACTURING ENGINEERS HANDBOOK cost estimating and justification, - cycle time, - future trends, - maintenance, - pallets, - safety, - selection, - sizing, - storage racks, - types, - , - (Table - and Table - ) deep-lane, - man-aboard, - microload, - miniload, - unit-load, - use-point manager, - vertical lift module, - Automatic bar feed, - fork lift and transfer, - , - (Fig. - ) identification, - item dispensers, - , - (Fig. - ) sortation system, - (Fig. - ) Automation benefits, - , - , - (Table - ) economics, - justification, - planning process, - (Fig. - ) program life cycle, - (Fig. - ) solution savings, - (Table - ), - (Table - ) B Backflush, - Backward scheduling, - Bag trucks, - Balanced manipulator, - (Fig. - ) Balancer, - Balancers and hoists - , - (Table - ) Balance-tilt, - Ball transfer, - Bandsawing, - applications, - automating infeed and outfeed, - Bar code printers, - Bar work, - cut feeding, - feeding and loading systems, - additional considerations, - hydrodynamic bar feeders, - loader operation, - (Fig. - ) magazine loading, - (Fig. - ) material considerations, - remnants, - short bar feeds and bar loaders, - support, - loading of centerless grinders, - hopper and bowl feeding, - Bar-coded shipping label, - (Fig. - ) Barrel or drum trucks, - Batteries, - Bearing friction, - sets, - Bellows-style vacuum cup, - (Fig. - ) Belt conveyors, - , - (Fig. - ) transfer, - (Fig. - ) Belt-on-roller conveyors, - (Fig. - ) Belts with guides for part movement, - Benefits analysis, - determine objectives, - economic requirements, - relating solutions to resources, - savings potential, - sizing the investment, - estimate resource functions, - of carousels, - of high-density storage systems, - of material handling solutions, - automated storage and retrieval, - automated transportation, - controls, - AS/RS controls, - automated transportation, - of robots, - of specialized systems, - procurement and implementation, - project justification, - cost avoidance, - incremental volume, - program versus project justification, - return on investment (ROI), - resource functions, - sell the project to top management, - document savings, - implementation schedule, - obtain firm costs, - outside consultants, - value economic requirements, - floor area savings valuation, - inflation, - inventory savings valuation, - labor hour savings valuation, - Between-press transfer systems, - tandem press lines, - Bills of material, - , - (Fig. - ), - Biomechanics, - Blanking press feeding, - (Fig. - ) Blending systems, - Blocking systems, - Bottleneck, - Bottom-running drag conveyor, - (Fig. - ) Bowl feeders with sensing, - Bowl size in relation to part length, - (Fig. - ) Box dumper, - (Fig. - ) Breakeven point, - (eq. ), - (Fig. - ) Bridge crane, - design, - fundamentals, - Bridges, - Bucket elevator, - conveyor, - (Fig. - ) Bulk feeder supply, - unloading, - Bumper dunnage, - (Fig. - ) Burst rate, - Bursting strength, - Business computer systems software capabilities, - bulk (reserve) and forward (loose) inventory, - general inventory storage, - receiving, - shipping, - temporary storage—WIP material, - storage functions, - C Cable conveyors, - Cable hoist-operated lift conveyors, - Cable link conveyor and carrier assembly, - (Fig. - ) Cantilever lift (light-duty), - (Fig. - ) Cantilever pallet lift (heavy-duty), - (Fig. - ) Capacity, - planning, - Captive pallets, - Carousel storage and retrieval systems, - benefits, - comparison, - (Table - ) controls, - cost estimating and justification, - cycle time, - future trends, - safety and maintenance, - sizing, - , - (eq. ) types, - horizontal, - rotary rack, - twin-bin, - vertical, - Carriers, - structural integrity, - Cart design, - transfer system, - , - (Fig. - ) turning devices, - Cartesian robot, - Caster and wheel maintenance, - Cells, - Cellulose wadding, - Cement plant, - , - (Fig. - and Fig. - ) Centrifugal force, - (eq. ) Centrifuge, which separates chips from coolant, - (Fig. - ) Chain, - block, - conveyor, - , - transfer, - (Fig. - ) of parts, - Chain monorail system, - (Fig. - ), - chain pull basics, - computing chain pull, - conveyor component selection, - drives, - enclosed and keystone chain, - horizontal turns, - lubrication of chain and trolleys, - power-and-free, - support steel, - take-up units, - track, - trolley brackets and wheels, - vertical curves, - conveyor system design, - obstruction friction, - INDEX TOOL AND MANUFACTURING ENGINEERS HANDBOOK I- trolley wheel friction, - Chain pull system total, - , - (eqs. to ), - basics, - caused by vertical curves, - (eq. ) due to take-up tension, - (eq. ) load, - (eq. ) Chain-on-edge (COE) conveyor, - , - (Fig. - ) Chain-on-flat configuration, - Chip management, - central systems, - cold briquetting, - continuous chip processing, - , - (Fig. - ) rapid accumulation, - stand-alone wringers, - Chucking work, - gantry applications, - crankshaft machining line, - grinder, - lathes, - multiple CNC lathes, - turning cell with multiple functions, - gantry loading, - construction and axes of motion, - grippers, - interface, - lathes, - linear and area gantries, - machining center, - other than lathes, - part weights and sizes, - payback calculation, - robot loading, - built-in gantry loaders and robots, - lathe-loading applications, - work stocker tables, - considerations, - , - gripper considerations, - integration and troubleshooting, - what to expect, - simple loaders for lathes, - autoloaders, - chutes, - finished parts handling in turning, - vertical chucking, - application example, - benefits, - limits to the hanging spindle, - types, - Chuting and distribution systems, - , - Clamp for lift truck, - Classes and types of trucks, - (Table - ) Close pack, - Closed loop system, - Code , - Code , - Coil feeding, - accuracy control, - high-speed feeding, - techniques, - types, - air feeds, - actuation, - adaptability, - circuits, - electrical roll feed, - hitch feeds, - mechanical roll feed, - Coil spring hopper, - , - (Fig. - ) Combination machines, - punch and bending, - and laser cutter, - and shear, - and shearing/bending, - roll feeder and coil straightener, - (Fig. - ) Common denominator handling unit, - Comparison of AS/RS types, - (Table - and Table - ) assembly systems, - in-floor conveyor systems, - (Table - ) mechanical and hydraulic presses, - (Table - ) nonpowered conveyors, - (Table - ) part identification technologies, - (Table - ) powered conveyors for assembly, - (Table - ) sortation conveyors, - (Table - ) tandem press line layout and transfer press, - (Fig. - ) Compliance labeling, - Compound factor formula for a complete turn, - (eqs. to ) Computerized tool management system, - (Fig. - ) Consolidated operations process chart, - , - (Fig. - ) Consumables, - Container design, - for molded parts, - (Fig. - ) Continuous improvement, - vertical lift conveyor, - Control pendant, - Control system for a conveyor, - (Fig. - ) AGVs, - carousels, - robots, - Conveyance equipment, - chain monorail systems, - floor truck, - floor-mounted skid, - guided vehicle (automated and manual), - hand-pushed monorail and bridge cranes, - pedestal and fixture conveyors, - power-and-free conveyor systems, - roller conveyors, - tow cart systems, - tow conveyors, - Conveyance methods for plastic manufacturing, - automatic and high volume, - bulk bag/pressure unload, - container dumper/pressure unload, - feeding and blending systems, - manual, - robots, - vacuum, - Conveyor, - chain on edge, - (Fig. - ) component selection, - control panel, - drives, - engine slat, - (Fig. - ) flat top, - (Fig. - ) guarding, - (Fig. - ) in-floor, - (Table - ) inverted power-and-free, - (Fig. - ) justification, - costs, - dealing with uncertainty, - return on investment internal rate of return, - net present value, - payback method, - profitability index, - savings, - loudness, - (Fig. - ) maintenance, - belt conveyors, - chain conveyors, - drag, flight, screw, apron, and general conveyors, - portable conveyors, - roller conveyors, - metal scrap handling, - eccentric-driven oscillating, - hydraulic fluid-driven, - hydraulic and sluice fluid-motion, - pneumatic, - rotary-driven screw, - dumpers and lifters, - reciprocating, - standard drive configuration, - bucket, - drag, - hinged steel belt, - magnetic, - metal mesh belt, - pivoting hinge steel belt, - advantages and disadvantages, - side chain drag, - top- and bottom-running, - tubular drag, - troughing belt, - nonpowered, - (Table - ) painting operations, - (Table - ) pneumatic, - powered, - (Table - ) safety, - common hazards, - devices, - establishing a program, - label checklist, - (Fig. - ) noise considerations, - training, - sections overlaid on the layout, - (Fig. - ) selection chart, - (Table - ) sortation, - (Table - ) stamping operations, - (Fig. - ) system design, - track, - two-strand, - (Fig. - ) unit load handling, - to - walking beam, - Coolant filtration management, - future trends, - high-pressure systems, - space planning, - Corrugated cartons, - design, - INDEX I- TOOL AND MANUFACTURING ENGINEERS HANDBOOK film alternative, - recycled fiberboard, - Corrugated fiberboard pallet, - (Fig. - ) Costs AGVs, - , - high-density storage systems, - justification, - Cotton trucks, - Counterbalanced lift trucks, - applications, - hydraulic system and operation, - mast types and operations, - tires, - Counterbalanced walkie truck, - (Fig. - ) Counterweights, - Crane, - design bridge, - monorail, - hairpin, - service classes, - Crash, - Creep, - Cross-aisle transfer, - Crossbar feed motion path, - (Fig. - ) transfer, - transfer press, - (Fig. - ) Cubing system, - Cushion tires, - Cut feeder, - Cutting tool management, - automated delivery and loading, - automatic storage equipment, - computerized, - machining cell, - Cycle time, - (eq. and eq. ) for carousels, - to get first lot output, - (Fig. - ) Cylinder trucks, - (Fig. - ) Cylinders, - Cylindrical robot, - D Data collection points, - storage and postprocessing, - transmission sensors, - Decoupled postmold operation, - Deep-lane AS/RS cycle time, - (eq. and eq. ) AS/RS width, - (eq. ), - (eq. ) transfer, - Defining the material storage environment, - goals and evaluation criteria, - , - identify rules, - intangible goals and evaluation criteria, - Kepner-Tregoe (KT) methodology, - work sheet, - Dehumidifying system, - (Fig. - ) Dense phase, - Dependent demands, - Design considerations, - for cartons, - Design elements, - conveyance equipment, - chain monorail systems, - floor truck, - floor-mounted skid, - guided vehicle (automated and manual), - hand-pushed monorail and bridge cranes, - pedestal and fixture conveyors, - power-and-free systems, - roller conveyors, - tow cart systems, - tow conveyors, - finishing equipment, - environment effects on conveyors, - paint application, - paint curing, - product surface preparation, - of cranes bridge, - monorail, - of pallet, - product and carrier relationship, - product features, - quality-of-finish goals, - quantity of products per carrier, - structural integrity of carrier, - system layouts, - process specifications, - quantity process and facility criteria, - rough concept layouts, - Dessicant, - Destacker, - double-head, - (Fig. - ) Die cast scrap handling systems, - Die clearance to transfer mechanism, - (Fig. - ) Die-handling walkie trucks, - Diffuse reflector sensor, - Dilute phase, - Double pantograph, - Double-masted unit-load S/R machine, - (Fig. - ) Drag conveyor, - , - Drive pusher dog, - Driverless trains, - Driving screws, - (Fig. - ) Drop/lift transfers, - comparison, - , - (Table - ) major types, - automatic fork lift and transfer, - cable hoist-operated, - continuous vertical lift conveyors, - electric-powered belt, - electric-powered chain drop/lifts, - hydraulic-cylinder, - selection, - , - (Table - ) equipment cost, - maintainability and reliability, - operator safety, - product quality, - Drop-in holders, - Drum and barrel truck, - (Fig. - ) clamp, - dumper, - (Fig. - ) Dual grippers, - (Fig. - ), - Dual-roll rotary system, - Dumper and lifter conveyor, - (Fig. - ) Dunnage, - , - (Fig. - ) Duty cycle, - Dynamic orientation, - E Edge crush, - Electric hoist with pendant control, - , - (Fig. - ) Electrical controls, - Electrical roll feed, - Electric-powered belt drop/lifts, - chain drop/lifts, - (Fig. - ), - , - (Fig. - ), - (Fig. - ) Electromagnetic vibratory bowl feeder, - (Fig. - ) Electronic data interchange (EDI), - service providers, - two-way, - ELVO application, - , - (Fig. - and Fig. - ) Embedded check codes, - Enclosed and keystone chain, - Enclosed track, - (Fig. - ) chain conveyor, - crane and runway, - (Fig. - ) monorail and carrier assembly, - (Fig. - ) power-and-free conveyor and carrier assembly, - (Fig. - ) underhung cranes, - Enclosed track workstation cranes, - , - (Fig. - ) application, - optimizing weight, - size specification, - configuration, - End effectors, - , - (Table - ) Energy expenditure, - Energy sources for lift trucks, - batteries, - compressed natural gas, - diesel, - dual-fuel lift trucks, - exhaust treatment, - gasoline, - power comparison, - propane, - how LPG works, - LPG tanks, - Engine slat conveyor, - (Fig. - ) Engineering controls, - Engineer-to-order, - Enterprise logistics management (ELM), - Environmental effects on conveyors, - Equipment condition and performance analysis, - inspection criteria, - inspection frequency, - inspection schedule, - what should be inspected, - Equipment selection factors, - (Fig. - ) Equivalent length, - Ergonomic aids, - issues, - Ergonomics and manual material handling, - to - Escapement, - , - Europallet, - Evaluated receipt settlement (ERS), - Explosion-proof (Ex) trucks, - INDEX TOOL AND MANUFACTURING ENGINEERS HANDBOOK I- F Fabricated corrugated fiberboard, - Faraday cage effect, - Fastener devices, - Feeder, - , - speed, - (eq. ) Feeding system with selection work sheet, - (Fig. - ) Fiberboard pallets, - Fiber-orienting track system, - (Fig. - ) Finishing equipment considerations, - environment effects, - paint application, - paint curing, - product surface preparation, - Finishing, painting, and coating, - to - Fire protection and packaging, - commodity classes, - (Table - ) Fixtures and holding devices, - baskets, - mobile storage, - specialty frames, - tubs and skids with crane hairpins, - Flat top conveyor, - , - (Fig. - ) Fleet management, - lift truck selection, - maintenance, - cutting cost, - tracking costs, - operator training, - program elements, - environment and safety, - equipment specific, - load stability, - maintenance, - operator testing, - standardizing the fleet, - when to replace trucks, - Flexible automation for assembly, - parts feeders, - bowl feeders with sensing, - emerging technology, - flexible parts feeders, - systems, - (Fig. - ) Flexible handling systems, - automated material handling benefits, - automation economics, - bulk material handling, - just-in-time, - sheet metal operation, - automated forging cells, - automated material handling cells, - transporting, transferring, and buffering materials, - adding bending to an FMS line, - automated press brakes and bending machines, - loading and unloading, - bending machines, - choices, - laser cutters, - laser machines, - press brakes, - punch and laser machine combinations, - separation, - sheets, - turret punch presses, - modular, - automated storage, - decentralized automated storage, - pallet storage, - process equipment, - combination machines, - punch and bending, - and laser cutter, - and shear, - and shearing/bending, - press brakes, - shears (preshearing), - turret punch press, - tooling, - Flexible wheeled handling equipment, - to - maintenance, - industrial trucks, - electric, - annual activities, - weekly to monthly activities, - gasoline, - checklist, - (Fig. - ) monthly, normal conditions, - quarterly to annually, normal conditions, - weekly, normal conditions, - nonpowered floor equipment, - caster and wheels, - hand push trucks, - trailers, - Flexographic printing, - Flexural strength, - Flight conveyor, - Flooded cell batteries, - Floor trucks, - (Fig. - ), - decks, - frames, - running gear, - size and capacity, - wheel selection, - Floor-mounted skid, - Flow chart, - , - (Fig. - and Fig. - ) of molding operation, - (Fig. - ) Flow rack, - Flow shop, - Folding machines, - utility truck, - (Fig. - ) Footprint, - (eq. ) Force feeding, - Forging, - Fork lift truck, - classes, - impact on industry, - Forward scheduling, - Forward-sensor blocking, - Four-way units, - Fragility of packaged items, - (Table - ) Free lift, - Free-drop handling, - (Fig. - ) Free-flowing scrap, - Free-piston, pneumatic vibratory bowl feeder, - (Fig. - ) Freestanding jib cranes, - Friction factors for turns, - Front/sideloader, - Full-free masts, - Full-web stretch-wrapper, - G Gantry, - crane, - , - (Fig. - ) maintenance, - grippers, - loader arm wrist and rotation axes, - (Fig. - ) robot, - Gatling gun-style bar loader, - , - (Fig. - ) Gaylord, - GMA pallet standard, - Grain trucks, - Gravimetric feeding, - Gravity exit track, - (Fig. - ) flow racks, - tracks for parts transfer and placement, - , - Gripper, - , - dual, - (Fig. - ), - fingers, - tooling, - (Fig. - ) transfer for heavy parts, - (Fig. - ) Guidance systems for AGVs, - Guide chutes, - Guided vehicle design, - H H arrangement, - Hairpin crane hook, - (Fig. - ) Hand platform combination truck, - (Fig. - ) -powered hoists, - push truck maintenance, - -pushed monorail and bridge cranes, - Hand pallet trucks, - application, - fork dimensions, - maintenance, - pallet entry devices, - wheels, - Hand trucks, - (Fig. - ) attachments, - Eastern style, - for handling square or round loads, - (Fig. - ) hand truck types, - special designs, - terminology, - weight and bearings, - Western style, - bag, - (Fig. - ) wheel selection, - worker preferences, - Handling of molded parts, - automated molding cell, - benefits, - part quality, - productivity, - reduce labor, - INDEX I- TOOL AND MANUFACTURING ENGINEERS HANDBOOK reduce WIP inventory, - worker safety, - yield, - features of automation equipment, - interfacing requirements, - ejector control, - emergency stop circuit, - “Mold Open” signals and noise, - robot cycle, - signals, - peripheral equipment, - robot controls, - teach pendants and control points, - teaching the robot, - robot drives, - planning process, - annual cost of WIP, - automate from the start, - floor space, - identify desired benefits, - installation and start-up, - integrated versus decoupled post mold operations, - molding time and quality of next operation, - air-conditioned molding room, - cycle time and labor balance, - family of parts, - visual inspection, - robot selection, - , - configurations, - sprue pickers, - strokes, hard stops, and clearances, - safety, - below gate blocker, - gates and proper safety guarding, - lockout, - loss of load, - physical barrier, - robot placement, maintenance, and catwalk design, - risk assessment, - conveying systems, - automated box filling, - electric track vehicles, - implementation, - moving parts that need cooling, - to a central location, - part and runner separators, - quality control, - robotics, - free-drop systems for molded parts, - advantages and limitations, - description, - part orientation, - robotic systems for parts orientation, - , - downstream secondary operations, - assembly operation, - parts retrieval, - Helical coil, - Hierarchical modeling system, - (Fig. - ) High-density dynamic storage systems, - benefits, - controls, - cost estimating and justification, - future trends, - safety and maintenance, - selection, - sizing, - types, - ELVO, - gravity flow rack, - modular, - High-pressure coolant systems, - High-speed feeding, coil, - High-speed robot arm and robotic system, - (Fig. - ), - (Fig. - ) High-volume systems, - asynchronous transfer lines, - chip removal, - (Fig. - ) simulating an engine plant, - allocation of equipment, - buffer sizes and logistics, - manpower optimization, - material storage, - operating philosophies, - preventive maintenance and tool change, - simulation, - building the macromodel, - determining inefficiencies, - throughput, - synchronous transfer lines, - system equipment, - transfer line flexibility, - to - machining modules for high-volume, - modular build concepts, - Hinged belt conveyors, - Hit-to-hit, - Hoists, - Hold condition, - Hopper, - elevator, - (Fig. - ) combination, - liners, - Horizontal carousels, - , - (Fig. - ) machining center, - (Fig. - ) turn tow chain track, - (Fig. - ) turning, - turns for enclosed track conveyors, - turns for keystone chain, - twin-bin carousels cycle time, - (eq. and eq. ) twin-bin or rotary rack carousel size, - (eqs. to ) Human extenders, - Human physical limits, - Hydraulic -actuated press with transfer mechanism, - (Fig. - ) cylinder drop/lifts, - , - (Fig. - ) hand pallet truck, - , - (Fig. - and Fig. - ) presses, - sideshifter, - sluice conveyor, - (Fig. - ) transfer press die, - (Fig. - ) Hydrodynamic bar feeder, - bar loader, - (Fig. - ) Hydrostatic bar loader, - Hygroscopic resins, - I I arrangement, - IDEF model, - (Fig. - ) IDEFO, - , - (Fig. - ) Identification of ledgered stock-keeping units, - controlling part identification, - engineering and purchasing responsibilities, - nonledgered parts, - numbering systems, - sizes of stock materials, - tracing and tracking, - unique SKU, - units of measure, - Impact printers, - Index table for five part qualities, - (Fig. - ) pockets filled by a linear feeder, - (Fig. - ) In-die transfer systems, - design of a three-axis transfer die, - Inductive proximity sensor, - Industrial robots, - benefits and applications, - controls, - future trends, - safety and maintenance, - system sizing, - types, - Industrial truck maintenance, - , - In-floor and on-floor track, - (Fig. - ) collection system with swivel chute, - (Fig. - ) handling of oily chips and turnings, - (Fig. - ) stamping systems, - systems for machined chips and turnings, - towline, - In-floor conveyors, - (Table - ) Information flow, defined, - Infrared bell, - In-plant compounding system, - (Fig. - ) In-press transfer systems, - flexible universal stations, - hydraulic presses, - material handling, - productivity, - , - new technology advantages, - press construction, - size classification, - transfer feed technology, - advances, - evolution, - Inserter/extractor, - Insert-mounted jib crane, - Inspection, - system, - (Fig. - ) Integrated packaging line, - (Fig. - ) postmold operation, - sheet loading/unloading, - (Fig. - ) Integrating the packaging function, - Integrating sensors and control, - INDEX TOOL AND MANUFACTURING ENGINEERS HANDBOOK I- automated guided vehicles, - automatic storage and retrieval, - sortation, - Interchangeable tracks for vibratory feeder, - (Fig. - ) Inventory, - centralization versus decentralization, - financial, - geographical location, - storage (within each site), - operations, - FDA guidelines, - industry trends and benchmarks, - ISO standards, - JIT guidelines, - special storage and handling, - warehouse productivity, - world class-A MRP II, - service and transportation, - express transportation, - inventory service performance, - JIT customers, - days on hand, - (eq. ) management, - , - master schedule output report, - (Fig. - ) storage and flow characteristics, - capacity by type, - handling, - pick frequency, - put-away unit of measure (UOM), - special needs, - storage methods, - automated storage and retrieval systems (AS/RS), - bulk (reserve), - carousels, - conventional, - dating systems (storage life), - forward (loose), - temporary, - queue applications, - methods, - sizing and modeling, - vertical modules, - Inverted container, - (Fig. - ) power-and-free (IPF) conveyor, - (Fig. - ), - (Fig. - ) vertical chuckers, - (Fig. - ) ISO pallet, - J Jib, - cranes, - Job shop, - Jointed robot, - Justification, - costs, - return on investment, - net present value, - , - (eq. ) payback, - (eq. ) profitability index, - (eq. ) internal rate of return, - (eq. ) savings, - uncertainty, - K Kanban, - Kepner-Tregoe evaluation work sheets, - (Table - ), - (Table - ) Keystone chain turns, - L Label requirements, - Labor functional analysis, - (Table - ) Layout drawn by simulation software, - (Fig. - ) of assembly operation, - (Fig. - ), - (Fig. - ) of conveyor system in CAD software, - (Fig. - ) relationship drawn by analysis software, - (Fig. - ) License plate codes, - Life cycle cost, - (Fig. - ) Lift and tilt table, - (Fig. - ) and tilter, - (Fig. - ) tables, - , - (Table - ) Lift truck attachments, - , - (Fig. - ) clamps, - fork positioners, - fork rotators, - load pushes and load push/pulls, - load stabilizers, - mechanical, - rotators, - safety, - slip-sheet handling, - (Fig. - ) Lifting devices, - balancers and hoists, - applications and usage, - controls, - ergonomic benefits, - limitations and range of capacity, - power sources, - end effectors and tooling, - complex payload handling, - grippers, - simple tooling, - interfaces, - manipulators, - balanced, - jibs, - positioning arms, - torque arms, - vertical lifters, - reasons for use, - cannot be physically handled, - higher productivity, - reduction in injury and medical claims, - work force reduction, - tables, - applications and usage, - controls, - ergonomic benefits, - power sources, - Light-load vehicles, - Linear asynchronous assembly, - bar codes, - gantry, - (Fig. - ), - gantry machine load and unload, - (Fig. - ) picket fence bar code, - synchronous assembly, - (Fig. - ) thruster, - vibratory feeders, - , - Liquid petroleum gas (LPG), - Live roller conveyor, - (Fig. - ) Load, - , - path, - protecting and securing, - push/pull models, - Loading and unloading, - bending machines, - choices, - elevating hopper for ease of loading, - (Fig. - ) laser cutters, - machines, - press brakes, - punch and laser machine combinations, - separation, - sheets, - turret punch presses, - Logistics, - to - Loose fill, - Low-lift pallet truck, - (Fig. - ) powered walkies, - LP-gas, - Lubrication, - of chain and trolley, - M Magnetic conveyors, - , - (Fig. - ) feeders, and equipment, - (Fig. - ) Maintenance of systems and equipment, - to - AGVs, - , - automated material handling systems, - intervals, - to - (Fig. - ) carousel, - chain and trolley, - conveyors, - belt, - chain, - drag, flight, screw, apron, and general, - portable, - roller, - costs, - (Fig. - ) flexible wheeled handling equipment, - industrial trucks, - electric trucks, - , - gasoline trucks, - , - nonpowered floor equipment, - caster and wheels, - hand push trucks, - trailers, - high-density storage systems, - overhead handling and lift devices, - chain blocks, - grabs, slings, and holding devices, - INDEX I- TOOL AND MANUFACTURING ENGINEERS HANDBOOK hand hoists, - mobile cranes, - power cranes, - power hoists, - wall and floor cranes, - robots, - specialized systems, - storage equipment, - baskets, boxes, bins, - chutes, hoppers, and silos, - transport packaging, - fiber rope, - pallets, - pneumatic and hydraulic-cylinder devices, - scales, - skids, - types, - lubrication, - predictive maintenance, - preventive maintenance, - proactive maintenance, - reactive maintenance, - Maintenance-free battery, - Make-to-order, - Make-to-stock, - Man-aboard AS/RS, - Management, lift truck, - lift truck selection, - maintenance, - cutting cost, - tracking costs, - operator training, - program elements, - environment and safety, - equipment specific, - load stability, - maintenance, - testing, - standardizing the fleet, - when to replace trucks, - Mandrel support of coil, - (Fig. - ) Manipulator cranes, - , - (Fig. - ) overhead suspended hoist, - (Fig. - ) Manipulators, - , - , - , - (Table - ) Manual handling systems selection and design, - (Fig. - ) material handling, - turntable, - (Fig. - ) Manual and powered overhead cranes, - bridge crane, - building considerations, - maintainability and reliability, - operator and safety issues, - service classes, - comparison, - enclosed-track underhung cranes, - ergonomic manipulator cranes, - gantry cranes, - hoists, - jib cranes, - patented-rail underhung overhead cranes, - structural-beam underhung cranes, - top-running cranes, - Manufacture-to-order, - Manufacture-to-stock, - Manufacturing cost flow summary, - (Fig. - ) improvement strategy, - (Fig. - ) resource planning (MRP), - , - (Fig. - ), - (Fig. - ) strategy analysis, - (Fig. - ) Manufacturing concepts, - inventory management, - order policies, - fixed period order factor, - order minimum, - order multiples, - safety stock, - scrap factors, - reducing inventory, - production environment, - assemble-to-order, - engineer-to-order, - environmental combinations, - job shop and flow shop, - lead times, - manufacture-to-order, - manufacture-to-stock, - push and pull manufacturing, - constraints management, - just-in-time, - Mast-type jib cranes, - Material conditioning, - flow bar chart, - (Fig. - ) defined, - conventional, - (Fig. - ) handling analysis, - to - cells, - —complicated and simple, - (Fig. - ) organizational areas of impact, - (Fig. - ) outline of requirements document, - (Fig. - ) principles and economics, - equipment utilization, - facility utilization, - inventory turnover, - stock, - work-in-process, - labor utilization, - direct, - indirect, - purchasing, - supervision, - material cost, - synergistic effect of integration, - system service life and flexibility, - planning, - , - (Fig. - ) Matrix codes, - Mechanical roll feed, - Meeting the customer, - (Fig. - ) Metal forming, - to - Metal mesh belt conveyors, - Metal scrap, - brass and bronze scrap, - broken aluminum chips, - broken steel chips (shoveling chips), - bushy aluminum chips, - bushy steel scrap, - cast iron scrap, - conveyor utilization, - die cast scrap, - stamping scrap, - Metal scrap handling conveyors, - eccentric-driven oscillating, - hydraulic fluid-driven, - hydraulic and sluice fluid-motion, - pneumatic, - rotary-driven screw, - dumpers and lifters, - reciprocating, - standard drive configuration, - bucket, - drag, - hinged steel belt, - magnetic, - metal mesh belt, - pivoting hinge steel belt, - advantages and disadvantages, - side chain drag, - top- and bottom-running, - tubular drag, - troughing belt, - Metalcutting, - to - Miniload S/R machine, - (Fig. - ) Mix model scheduling, - Mobile crane, - -platform rotary systems, - robots, - Modular high-density dynamic storage system (HD/ DS), - (Fig. - ), - (Fig. - ) systems for sheet metal operations, - workstation crane, - Module transport vehicles, - Molded packaging, - part handling, - Molding cell, - Monorail assembly, - (Fig. - ) Monorail crane design, - Movable loading device, - unloading device, - wall hoppers, - Move time, - Moving and handling scrap and waste, - to - Moving load, - (eq. ) MRPII, - (Fig. - ) Multimotion actuators, - Multitools, - N Narrow-aisle reach truck, - (Fig. - ) Net investment, - (eq. ) Net present value, - , - (eq. ) Net recurring savings, - (eq. ) NIOSH work practices, - Nip point, - Nonhygroscopic resins, - Nonimpact printers, - Nonpowered conveyors, - (Table - ) ball transfer tables and omnidirection wheels, - gravity roller, - skate wheel, - Nonpowered floor equipment maintenance, - Nonsignificant numbering systems, - INDEX TOOL AND MANUFACTURING ENGINEERS HANDBOOK I- Nontilt floor truck, - Number of aisles, - (eq. ) machines required, - (eq. ) pallets and setup stations, - (eqs. to ) robots required, - (eq. ) vehicles required, - (eq. ), - (eq. ) Numbering systems, - O Obstructions, - Offcut, - Offset printing, - On-floor track and drive units, - (Fig. - ) Open loop control system, - Operations process chart, - (Fig. - ), - (Fig. - and Fig. - ) Operator-assisted workstation, - Order picking questionnaire, - (Fig. - ) policies, - preparation lead time, - Ordering and receiving processes, - determining what, when, and how much, - computerized systems, - pull systems, - re-order point, - electronic data interchange (EDI), - current trends, - electronic invoicing, - integrated applications, - shared data, - future trends, - placing orders, - hardware and software requirements, - implementation considerations, - materials management with EDI, - to reduce order cycle time, - order acknowledgment, - quoting, - receiving, - current trends, - future trends, - automated inventory update, - paperless payment, - traditional process
كلمة سر فك الضغط : books-world.net The Unzip Password : books-world.net أتمنى أن تستفيدوا من محتوى الموضوع وأن ينال إعجابكم رابط من موقع عالم الكتب لتنزيل كتاب Tool and Manufacturing Engineers Handbook - Volume IX - Material and Part Handling in Manufacturing رابط مباشر لتنزيل كتاب Tool and Manufacturing Engineers Handbook - Volume IX - Material and Part Handling in Manufacturing
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