كتاب CAMWorks - Mill Tutorial
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 كتاب CAMWorks - Mill Tutorial

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عدد المساهمات : 16215
التقييم : 27885
تاريخ التسجيل : 01/07/2009
العمر : 32
الدولة : مصر
العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
الجامعة : المنوفية

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CAMWorks - Mill Tutorial
Dassault Systèmes SOLIDWORKS Corp.

كتاب CAMWorks - Mill Tutorial  C_w_m_11
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Table of Contents
CHAPTER 1: LEARNING 2 AXIS MILL BASICS .9
2 Axis Mill 1 . 10
Steps to Generate Mill Toolpaths and NC Code in Part Mode . 10
Step 1: Model Part in SOLIDWORKS/CAMWorks Solids or Import Part . 11
Viewing the FeatureManager Design Trees . 12
Step 2: Change to CAMWorks Feature Tree . 12
CAMWorks Machining Trees . 13
CAMWorks Command Manager 14
CAMWorks Options . 14
CAMWorks Context-based Help 15
Step 3: Define the Machine 15
Define the Machine . 15
Step 4: Define the Stock . 18
Step 5: Define Machinable Features 19
Defining Features Interactively . 22
Step 6: Generate Operation Plan and Toolpath 24
Generate Operation Plan Command . 24
Generate Toolpath Command . 27
Step 7: Adjusting Toolpath Parameters . 28
Simulate Toolpath . 29
Step Through Toolpath . 30
Step 8: Post Process Toolpaths . 32
2 Axis Mill 2 . 36
Extracting and Working with Machinable Features 36
Tool Crib Tab 37
Tool Crib Priority 37
Tool Crib has Sub Stations . 38
Editing the Tool Crib 38
Modifying the Tools in the Technology Database 40
Post Processor Tab and Posting Tab . 41
Defining the Stock . 41
Extract Machinable Features . 41
Setting Features Types to be recognized by AFR . 43
Rebuild the Features . 44
Setting Feature Strategy 44
Mill Part Setup 45
Generate Operation Plan 46
Locating Operations for Selected Feature . 48
2 Axis Mill 3 . 50
Step 1: Opening the Part and Defining the Machine . 50Mill Tutorial
ii Table of Contents
Step 2: Defining the Stock from a Bounding Box . 51
Step 3: Extracting Machinable Features 51
Options Dialog box . 51
Executing Extract Machinable Features Command 51
Step 4: Interactive Feature Recognition 52
Need for Interactive Feature Recognition . 52
Deleting a Feature . 52
Inserting Additional Mill Part Setups . 53
Reorganizing Machinable Features . 54
Suppressing Machinable Features . 55
Inserting 2.5 Axis Features . 56
Combining Machinable Features 59
Step 5: Generate Operation Plan and Toolpaths . 61
Generate an Operation Plan for each Mill Part Setup . 61
Generate Toolpaths and Post Process the Part 61
CAMWorks Message Window . 62
Simulating the Toolpath 62
Step 6: Post Processing the Toolpaths . 62
2 Axis Mill 4 . 64
Sequence of machining: 64
Step 1: Opening the Part and Defining the Machine . 65
Step 2: Defining the Stock from a Sketch . 65
Step 3: Extracting Machinable Features 66
Settings for Recognizing Face Feature Automatically . 66
Automatic Feature Recognition 66
Step 4: Interactively Inserting Features . 67
Interactively inserting an Open Pocket Feature 67
Step 5: Generating Operations 70
Changing Feature Strategy before Generating Operations . 70
Executing Generate Operation Plan Command 71
Adjusting Operation Parameters . 71
Expanding and Collapsing Items in the Tree 72
Deleting an Operation . 74
Inserting an Operation . 75
Step 6: Defining Program Zero . 77
Step 7: Generate Toolpaths . 78
Step 8: Sorting Operation 78
Step 9: Simulate Toolpath and Post Process . 81
CHAPTER 2: LEARNING MORE 2 AXIS MILL 82
2 Axis Mill 5 . 83
Opening the Part and Extracting Machinable Features by AFR . 83
Setting Strategies and Generating Operations . 84
Sorting and Sequencing Operations 85
Machining Island Tops 87
Changing the Mill Part Setup Origin . 87Mill Tutorial
Table of Contents iii
Combining Operations . 89
Changing Tool Parameters and Generating Toolpath . 90
Simulate Toolpath and Post Process . 90
2 Axis Mill 6 . 92
Opening the Part and Extracting Machinable Features by AFR . 92
Drag and Drop Features . 93
Inserting 2.5 Axis Features 94
Generating Operations . 94
Defining Avoid Areas for Clamps . 95
Changing Operation Parameters and Generating Toolpaths . 96
Generating Toolpaths 98
Simulating Toolpaths . 99
Inserting a Mill Part Setup and Adding a Facing Cut . 99
Customizing Toolpaths 100
2 Axis Mill 7 . 103
Opening the Part and Recognizing Features Automatically . 103
Defining Features Interactively . 104
Inserting Engrave Features 105
Generating an Operation Plan and Adjusting Operation Parameters 106
Associating Machining Information after Design Changes 109
Simulation Toolpath 112
Changing the color of Simulation Toolpath operations 113
2 Axis Mill 8 . 114
Step 1: Opening the Part and Defining the Machine and Stock 114
Step 2: Extracting Machinable Features and Generating Operations . 114
Step 3: Specifying a Tool Overlap on Open Air Segments . 115
Step 4: Using an Avoid Area . 116
Step 5: Defining Rapid and Clearance Planes . 117
2 Axis Mill 9 . 119
Open the Part and Defining the Machine and Stock . 119
Defining Features Interactively . 119
Creating a Pattern Feature . 120
Inserting a Pattern Feature (Linear Pattern) 120
Inserting a Pattern Feature using a sketch (Sketch-driven Pattern) 123
2 Axis Mill 10 . 124
Open the Part and Defining the Machine and Stock . 124
Defining Features Interactively . 124
Define the 2.5 Axis feature for the circular pattern 125
Creating a Pattern Feature . 126
Inserting a Circular Pattern Feature 126
Inserting a Sketch-Driven Pattern Feature 127
For More Practice . 129
Part1 for Practice 129
Part2 for Practice 129Mill Tutorial
iv Table of Contents
CHAPTER 3: LEARNING 3 AXIS MILL .131
3 Axis Mill 1 . 132
Defining the Machine, Stock and Machining Direction . 132
Define the Machine . 132
Define the Stock Size and Shape 132
Define the Machining Direction . 133
Creating a Multi Surface Feature 133
Generating an Operation Plan and Modifying Operation Parameters . 134
Generating Toolpaths and Post Processing . 136
3 Axis Mill 2 . 138
Open the Part and Defining the Machine and Stock . 138
Define the Machine . 138
Define the Stock 138
Inserting a Mill Part Setup and Creating a Multi Surface Feature 139
Generating Area Clearance Toolpaths 139
Generate Operations and Toolpaths 139
Inserting Contain Areas to Selectively Machine Areas 140
Generating Z Level Toolpaths . 142
Inserting an Avoid Area to Selectively Machine Areas 143
Using User-defined Limits to Machine Specific Areas 144
Generating Flat Area Toolpaths 145
3 Axis Mill 3 . 147
Opening the Part, Defining the Machine and Stock 147
Automatically Recognizing 2.5 Axis Features 148
Creating Multi Surface Feature and Generating Operations . 148
Modifying Operation Parameters and Inserting Contain Areas 149
Simulating Toolpaths . 149
Generating Toolpaths Using Cross Machining . 150
Inserting an Pencil Mill Operation 151
3 Axis Mill 4 . 152
The CAMWorks Workflow Toolbar . 152
Defining the Machine and Machining Direction . 152
Creating a Multi Surface Feature 153
Defining Program Zero 154
Adjusting Operation Parameters and Generating Toolpaths . 155
Editing the Constant Stepover Operation to Cut the Mouse . 155
Inserting a Pattern Project Operation to Cut the Base . 158
Inserting a Contain Area to cut only the top of the base . 158
Inserting an Avoid Area to avoid machining the mouse . 159
Inserting a Pencil Mill Operation to Cut Parting Line 160
3 Axis Mill 5 . 162
Step 1: Defining the Mill Part Setup . 162
Step 2: Inserting the Multi Surface Feature . 163
Step 3: Generating Toolpaths Using the Flowline Pattern 164Mill Tutorial
Table of Contents v
Step 4: Defining Contain and Avoid Areas to Modify Toolpaths . 165
Defining a Contain Area for the Pattern Project toolpath . 165
Defining an Avoid Area for the Pattern Project Toolpath 166
3 Axis Mill 6 . 168
Step 1: Defining the Mill Part Setup . 168
Step 2: Inserting Multi Surface Feature 169
Step 3: Generating Operations and Changing the Mill Part Setup origin . 170
Step 4: Generating Radial Toolpaths Using Pattern Project . 170
Step 5: Defining Contain Area for Pattern Project 171
Step 6: Step Through Toolpath . 172
Step 7: Generating Spiral Toolpaths Using Pattern Project 173
Step 8: Generating 2D Stepover Toolpaths Using Constant Stepover 175
CHAPTER 4: LEARNING MORE 3 AXIS MILL .178
3Axis Mill 7 179
Defining the Mill Part Setup and Inserting the Multi Surface feature 179
Inserting a Multi Surface Feature . 180
Generate Operation for the Multi Surface feature . 180
Inserting an Area Clearance Operation for Rest Machining . 181
Simulating Material Removal . 182
Using an Automatic Contain Area 183
Interactively Inserting a Flat Area and Removing Material on Flat Areas . 184
Run the simulation . 185
3 Axis Mill 8 . 186
Defining the Machine, Machining Direction and Multi Surface Feature . 186
Defining the Machining Direction by inserting a Mil Part Setup . 187
Define a Multi Surface Feature . 187
Generating an Operation Plan and Modifying Parameters 188
Toolpath Simulation & Saving the WIP as an STL file 189
Inserting a Pattern Project Operation for Rest Machining 189
Viewing the STL/WIP Model . 191
Generating the Rest Machining Toolpaths 191
Stimulating the Toolpath . 191
3 Axis Mill 9 . 192
Defining the Machine and Machining Direction . 192
Creating a Multi Surface Feature and Engrave Feature 193
Generating an Operation Plan and Modifying Parameters 194
Inserting Contain Area 194
Modifying Operation Parameters 195
Inserting a Curve Project Operation to Cut the Text . 195
Running Toolpath Simulation . 197
3 Axis Mill 10 . 198
Defining the Machine and Machining Direction . 198
Defining the Machining Direction by inserting a Mil Part Setup . 199
Creating a Multi Surface Feature & Engrave Feature . 199Mill Tutorial
vi Table of Contents
Inserting Contain and Avoid Areas . 200
Inserting Contain Area 200
Inserting Avoid Area . 201
Simulate the Toolpath 202
3 Axis Mill 11 . 203
Open the Part . 203
Using Automatic Contain Areas 203
Stock Method 203
Bounding Box Method 204
Outer Silhouette Method . 205
All Silhouettes Method


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