كتاب Fundamentals of Modern Manufacturing Materials Processes and Systems 3rd Edition
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 كتاب Fundamentals of Modern Manufacturing Materials Processes and Systems 3rd Edition

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عدد المساهمات : 14836
التقييم : 24326
تاريخ التسجيل : 01/07/2009
العمر : 30
الدولة : مصر
العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
الجامعة : المنوفية

مُساهمةموضوع: كتاب Fundamentals of Modern Manufacturing Materials Processes and Systems 3rd Edition   الخميس 08 فبراير 2018, 3:55 am

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Fundamentals of Modern Manufacturing Materials Processes and Systems 3rd Edition
Mikell P. Groover
Professor of Industrial and Systems Engineering
Lehigh University


ويتناول الموضوعات الأتية :

CONTENTS
1 INTRODUCTION AND OVERVIEW OF
MANUFACTURING 1
6.4 Superalloys 122
6.5 Guide to the Processing of Metals 123
What Is Manufacturing? 2
Materials in Manufacturing 8
Manufacturing Processes 10
Production Systems 17
Organization of the Book 20
1.1
7 CERAMICS 127
1.2
7.1 Structure and Properties of
Ceramics 129
7.2 Traditional Ceramics 131
7.3 New Ceramics 133
7.4 Glass 136
7.5 Some Important Elements
Related to Ceramics 139
7.6 Guide to Processing Ceramics 142
1.3
1.4
1.5
Part I Material Properties and
Product Attributes
2 THE NATURE OF MATERIALS 23
Atomic Structure and the Elements 23 8 POLYMERS 144
Bonding between Atoms and Molecules 26
Crystalline Structures 28
Noncrystalline (Amorphous) Structures 34
Engineering Materials 35
2.1
2.2 8.1 Fundamentals of Polymer Science and
Technology 147
8.2 Thermoplastic Polymers 156
8.3 Thermosetting Polymers 163
8.4 Elastomers 167
8.5 Guide to the Processing of Polymers 174
2.3
2.4
2.5
3 MECHANICAL PROPERTIES
OF MATERIALS 38
9 COMPOSITE MATERIALS 176
9.1 Technology and Classification of Composite
Materials 177
9.2 Metal Matrix Composites 185
9.3 Ceramic Matrix Composites 188
9.4 Polymer Matrix Composites 188
9.5 Guide to Processing Composite
Materials 191
Stress-Strain Relationships 39
Hardness 51
Effect of Temperature on Properties 55
Fluid Properties 57
Viscoelastic Behavior of Polymers 60
3.1
3.2
3.3
3.4
3.5
4 PHYSICAL PROPERTIES OF MATERIALS 67
Volumetric and Melting Properties 68
Thermal Properties 70
Mass Diffusion 72
Electrical Properties 74
Electrochemical Processes 75
4.1
4.2
4.3
4.4
Part III Solidification Processes
4.5
10 FUNDAMENTALS OF METAL CASTING 194
10.1 Overview of Casting Technology 197
10.2 Heating and Pouring 199
10.3 Solidification and Cooling 203
5 DIMENSIONS, TOLERANCES, AND
SURFACES 79
5.1 Dimensions, Tolerances, and
Related Attributes 80
5.2 Surfaces 81
5.3 Effect of Manufacturing Processes 87 11 METAL CASTING PROCESSES 214
11.1 Sand Casting 215
11.2 Other Expendable-Mold Casting
Processes 220
11.3 Permanent-Mold Casting Processes 226
11.4 Foundry Practice 234
11.5 Casting Quality 238
11.6 Metals for Casting 240
11.7 Product Design Considerations 242
Part li Engineering Materials
6 METALS 90
6.1 Alloys and Phase Diagrams 91
6.2 Ferrous Metals 96
6.3 Nonferrous Metals 111
£ 22.4 Machining Centers and Turning Centers 529
22.5 Other Machining Operations 531
22.6 High-Speed Machining 536
29.3 Physical Vapor Deposition 675
29.4 Chemical Vapor Deposition 678
29.5 Organic Coatings 681
29.6 Porcelain Enameling and Other Ceramic
Coatings 683
29.7 Thermal and Mechanical Coating
Processes 684
12 GLASSWORKING 247
12.1 Raw Materials Preparation and Melting 247
12.2 Shaping Processes in Glassworking 248
12.3 Heat Treatment and Finishing 254
12.4 Product Design Considerations 255
17.2 Processing of New Ceramics 370
17.3 Processing of Cermets 373
1,7.4 Product Design Considerations 375
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23 CUTTING-TOOL TECHNOLOGY 542
23.1 Tool Life 543
23.2 Tool Materials 549
23.3 Tool Geometry 558
23.4 Cutting Fluids 566
Part V Metal Forming and Sheet Metalworking
18 FUNDAMENTALS OF METAL FORMING 378
13 SF-JAPING PROCESSES FOR PLASTICS 257
18.1 Overview of Metal Forming 378 %
18.2 Material Behavior in Metal Forming 381
18.3 Temperature in Metal Forming 382
18.4 Strain Rate Sensitivity 384
18.5 Friction and Lubrication in Metal
Forming 386
13.1 Properties of Polymer Melts 259
13.2 Extrusion 261
13.3 Production of Sheet and Film 271
13.4 Fiber and Filament Production (Spinning)
Part VIII joining and Assembly Processes
I
I 30 FUNDAMENTALS OF WELDING 689
30.1 Overview of Welding Technology 691
30.2 The Weld Joint 693
30.3 Physics of Welding 696
30.4 Features of a Fusion-Welded Joint 699
24 ECONOMIC AND PRODUCT DESIGN
CONSIDERATIONS IN MACHINING 574
273 fe:
£
24.1 Machinabiiity 574
24.2 Tolerances and Surface Finish 577
24.3 Selection of Cutting Conditions 581
24.4 Product Design Considerations in
Machining 587
13.5 Coating Processes 275
13.6 Injection Molding 275
13.7 Compression and Transfer Molding 286
13.8 Blow Molding and Rotational Molding 288
13.9 Thermoforming 293
13.10 Casting 297
13.11 Polymer Foam Processing and Forming 298
13.12 Product Design Considerations 300
19 BULK DEFORMATION PROCESSES IN
METALWORKING 390
31 WELDING PROCESSES 705
31.1 Arc Welding 706
31.2 Resistance Welding 716
31.3 Oxyfuel Gas Welding 723
31.4 Other Fusion-Welding Processes 726
31.5 Solid-State Welding 729
31.6 Weld Quality 734
31.7 Weldability 739
31.8 Design Considerations in Welding 739
19.1 Rolling 391
19.2 Other Deformation Processes Related to
Rolling 398
19.3 Forging 400
19.4 Other Deformation Processes Related to
Forging 412
19.5 . Extrusion 416
19.6 Wire and Bar Drawing 427

25 GRINDING AND OTHER ABRASIVE
PROCESSES 594
25.1 Grinding 595
25.2 Related Abrasive Processes 612
I:V t
14 RUBBER-PROCESSING TECHNOLOGY 307
14.1 Rubber Processing and Shaping 307
14.2 Manufacture of Tires and Other Rubber
Products 313
14.3 Product Design Considerations 316
26 NONTRADITIONAL MACHINING AND
THERMAL CUTTING PROCESSES 618
26.1 Mechanical Energy Processes 619
26.2 Electrochemical Machining Processes 623
26.3 Thermal Energy Processes 627
26.4 Chemical Machining 635
26.5 Application Considerations 641
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20 SHEET METALWORKING 440
20.1 Cutting Operations 441
20.2 Bending Operations 448
20.3 Drawing 452
20.4 Other Sheet-Metal-Forming Operations 459
20.5 Dies and Presses for Sheet-Metal
Processes 462
20.6 Sheet-Metal Operations Not Performed on
Presses 469
20.7 Bending of Tube Stock 474
32 BRAZING, SOLDERING, AND ADHESIVE
BONDING 745
32.1 Brazing 746
32.2 Soldering 751
32.3 Adhesive Bonding 755
1 5 SHAPING PROCESSES FOR POLYMER
MATRIX COMPOSITES 319
15.1 Starting Materials for PMCs 321
15.2 Open Mold Processes 324
15.3 Closed Mold Processes 327
15.4 Filament Winding 330
15.5 Pultrusion Processes 332
15.6 Other PMC Shaping Processes 333
33 MECHANICAL ASSEMBLY 763
33.1 Threaded Fasteners 764
33.2 Rivets and Eyelets 770
33.3 Assembly Methods Based on Interference
Fits 772
33.4 Other Mechanical Fastening Methods 775
33.5 Molding Inserts and Integral Fasteners 776
33.6 Design for Assembly 778
Part VII Property Enhancing and Surface
Processing Operations
27 HEAT TREATMENT OF METALS 647
Part VI Material Removal Processes
Part IV Particulate Processing of Metals
and Ceramics
27.1 Annealing 648
27.2 Martensite Formation in Steel 648
27.3 Precipitation Hardening 652
27.4 Surface Hardening 654
27.5 Heat Treatment Methods and Facilities 655
21 THEORY OF METAL MACHINING 481
21.1 Overview of Machining Technology 483
21.2 Theory of Chip Formation in Metal
Machining 486
21.3 Force Relationships and the Merchant
Equation 490
21.4 Power and Energy Relationships in
Machining 495
21.5 Cutting Temperature 498
?
•S
16 POWDER METALLURGY 337
16.1 Characterization of Engineering Powders 340 l
16.2 Production of Metallic Powders 343
163 Conventional Pressing and Sintering 345
16.4 Alternative Pressing and Sintering
Techniques 351
16.5 Materials and Products for PM 354
16.6 Design Considerations in Powder
Metallurgy 355
Part IX Special Processing and Assembly
Technologies
5
28 CLEANING AND SURFACE TREATMENTS 660
* 28.1 Chemical Cleaning 660
28.2 Mechanical Cleaning and Surface
Preparation 663
28.3 Diffusion and Ion Implantation 665
34 RAPID PROTOTYPING 784
34.1 Fundamentals of Rapid Prototyping 785
34.2 Rapid Prototyping Technologies 786
22 MACHINING OPERATIONS AND MACHINE I; 34.3 Application Issues in Rapid Prototyping 794
TOOLS 505
22.1 Turning and Related Operations 508
22.2 Drilling and Related Operations 518
223 Milling 522
29 COATING AND DEPOSITION
PROCESSES 669
i.
w-I
35 PROCESSING OF INTEGRATED
CIRCUITS 798
17 PROCESSING OF CERAMICS
AND CERMETS 362
itl
29.1 Plating and Related Processes 670
29.2 Conversion Coatings 674
e
17.1 Processing of Traditional Ceramics 363 35.1 Overview of IC Processing 799
41.2 Manual Assembly Lines 926
41.3 Automated Production Lines 930
35.2 Silicon Processing 803
35.3 Lithography 807
35.4 Layer Processes Used in IC Fabrication 811
35.5 Integrating the Fabrication Steps 818
35.6 IC Packaging 820
35.7 Yields in IC Processing 825
Part XI Manufacturing Support Systems
42 MANUFACTURING ENGINEERING 937
42.1 Process Planning 938
42.2 Problem Solving and Continuous
Improvement 946
42.3 Concurrent Engineering and Design for
Manufacturability 946
36 ELECTRONICS ASSEMBLY
,AND
PACKAGING 830
36.1 Electronics Packaging 830
36.2 Printed Circuit Boards 832
36.3 Printed Circuit Board Assembly 841
36.4 Surface-Mount Technology 845
• 36.5 Electrical Connector Technology 850
43 PRODUCTION PLANNING AND
CONTROL 953
43.1 Aggregate Planning and the Master
Production Schedule 955
43.2 Inventory Control 956
43.3 Material and Capacity Requirements
Planning 960
43.4 Just-In-Time and Lean Production 964
43.5 Shop Floor Control 967
37 MICROFABRICATION TECHNOLOGIES 855
37.1 Microsystem Products 855
37.2 Microfabrication Processes 861
38 NANOFABRICATION TECHNOLOGIES 870
38.1 Introduction to Nanotechnology 872
38.2 Nanofabrication Processes 877
38.3 • The National Nanotechnology initiative 884
44 QUALITY CONTROL 972
44.1 What Is Quality? 972
44.2 Process Capability 973
44.3 Statistical Tolerancing 974
44.4 Taguchi Methods 977
44.5 Statistical Process Control 980
Part X Manufacturing Systems
39 NUMERICAL CONTROL AND INDUSTRIAL
ROBOTICS 887
39.1 Numerical Control 888
39.2 Industrial Robotics 900
45 MEASUREMENT AND INSPECTION 989
45.1 Metrology 990
45.2 Inspection Principles 993
45.3 Conventional Measuring Instruments and
Gages 995
45.4 Measurement of Surfaces 1002
45.5 Advanced Measurement and Inspection
Technologies 1004
40 GROUP TECHNOLOGY AND FLEXIBLE
MANUFACTURING SYSTEMS 910
40.1 Group Technology 910
40.2 Flexible Manufacturing Systems 915
41 PRODUCTION LINES 922
41.1 Fundamentals of Production Lines 922 INDEX 1015


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