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| موضوع: كتاب Welding Basics - An Introduction to Practical & Ornamental Welding الأربعاء 17 يناير 2018, 10:16 pm | |
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أخوانى فى الله أحضرت لكم كتاب Welding Basics - An Introduction to Practical & Ornamental Welding
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Contents Introduction Introduction to Welding Safety Setting Up Shop Shop Tools Metal Basics Welding & Cutting Processes Oxyacetylene Welding Electricity for Welding Shielded Metal Arc Welding Gas Metal Arc Welding Gas Tungsten Arc Welding Plasma Cutting Oxyacetylene Cutting Welding Projects Shop Projects Rolling Welding Curtain Welding Table Welding Machine Cart Cylinder Cart Grinder Stand Lighting Projects Scroll Desk Lamp Three Post Floor Lamp Chandelier Wall-mounted Candleholder Tree-shaped Candleholder Fireplace Candleholder Furniture Projects Baker’s Shelves Coffee TableCorner Coatrack Kitchen Appliance Stand Wall Hung Plate Rack Wine Rack Headboard Outdoor Projects Stair Railing Gate Critter Boot Brush Disk Fountain Arbor Glossary Resources Index INDEX Acetylene, 27, 35 See also: Oxyacetylene cutting, Oxyacetylene welding Air compressors, 64, 65, 66 Alloys, 15, 22, 57, 62 Aluminum, 15 preparing, 18 repairing, 22, 23 Amperage, 38–39, 42, 43, 65 Angle iron, 16 Arbor, 134–137 Arc welding, electricity, 38–39 preparing for, 23 See also: Flux cored arc welding, Gas metal arc welding, Gas tungsten arc welding, Shielded metal arc welding Arcs, 38, 64, 66 burn, 10 striking, 60 Artwork, 4, 5, 6, 7, 36 Auto-darkening lenses, 11, 54 See also: Helmets Backfire, 31 Backseating valve, see: Cylinders Baker’s shelves, 106–109 Base metals, identifying, 22 matching electrode size, 8, 23 matching filler material, 8, 23 matching welding process, 9 See also: Metals Bird’s nests, 53 Blowpipes, see: Torches Boot brush, 130–131 Brakes, 19 Braze welding, 14, 37 Brazing, 11, 14, 35, 36 Burns, 10, 68 Burn through, 8, 34 Butt joint, 20Candelabra, 5 Candleholders, chandelier, 96–97 fireplace, 102–103 tree-shaped, 100–101 wall-mounted, 98–99 Carburizing flames, 33 Carts, see: Cylinders, Welding machines Cast aluminum, see: Aluminum Cast iron, repairing, 23 Chandelier, 96–97 Channel, 16 Chemical sharpeners, 57, 58 Circle cutting, 67, 71 Clothing, protective, 10, 11, 27, 41, 45, 54, 55, 65, 68, 69 Coatrack, 112–113 Coffee table, 110–111 Collet and collet body, see: Torches Concrete, risk of explosion, 11 Corner joint, 20 Corrosion, 9, 15 Costs, 5, 17, 26, 65, 67, 68, 69 Cutouts, making, 71 Cutting processes, 14, 38–39 See also: Oxyacetylene cutting, Plasma cutting Cylinders, cart, 85–87 gas metal arc welding, 44, 47, 49 gas tungsten arc welding, 54, 55, 61 oxyacetylene cutting, 68 oxyacetylene welding, 26, 30 risk of explosion, 11, 28, 65 safety, 27, 47, 68, 71 valves, 27, 29, 31, 32, 49 wrenches, 30, 31 Decorative metal products, 17, 94–95, 102–103, 110–111, 114–115, 118–119, 120–121, 124–127 Duty cycles, 39, 65 Edge joint, 20 Electrical shocks, 11, 12, 40, 65 Electricity, 38–39, 41, 55, 59, 64 Electrodes, 8, 23, 40, 42, 44, 46, 50, 52, 54, 55, 58, 65characteristics, 57 holders, 40, 41, 43 leads, 41, 43 stub out or stubbing, 53 tungsten, 56, 57 Equipment, see: Air compressors, Cylinders, Electrodes, Fillers, Fire bricks, Fittings, Flashback arrestors, Flow meters, Foot control, Gases, Gauges, Guns, Hoses, Power supply, Regulators, Supply cables, Tips, Tools, Torches, Welding machines, Wire feed, Work cables/leads and clamps Explosions, risk of, 11, 28, 65 FCAW, see: Flux cored arc welding Ferrous metals, 14 Fillers, 8, 15, 23, 34, 42 braze welding, 37 brazing, 36 gas metal arc welding, 44 gas tungsten arc welding, 54, 58, 60–61, 62 oxyacetylene welding, 26 Fillet weld, 20, 21, 37, 63 Filters, 10, 11, 27, 41, 45, 55, 65, 69 See also: Shades, Shields Finishes, 18 Fire bricks, 11, 27, 34, 35, 37 Fire extinguishers, 10, 71 Fires, risk of, 10, 12, 68 Fishmouth joint, 20 Fittings, oxyacetylene, 28 Flame cutting, see: Oxyacetylene cutting Flames, 32, 33, 70 Flange joint, 20 Flashback, 28, 31 arrestors, 29 Flat bar, 16 Flow meters, 47, 49, 50, 51, 55, 56, 61 Flux, 9, 36, 37, 42, 45 Flux cored arc welding, 9, 47, 51 Foot control, 54, 55, 60 Fountain, 132–133 Fuel gases, see: Gases Fumes, 10, 12, 41, 64 Furniture projects, 104–121 Fusion welding, 26, 34 Gas leaks, 30, 31 Gas metal arc welding, 8, 9, 53electricity, 38–39 equipment, 44, 45–47, 52 maintenance, 52–53 safety, 47 shades/lenses, 11, 45 troubleshooting, 52–53 See also: Flux cored arc welding Gas tungsten arc welding, 9, 54–63 electricity, 38–39, 59, 60 equipment, 54, 55–56, 59 preparing the electrode, 56–58 safety, 54, 55 shades/lenses, 11, 54 troubleshooting, 62–63 Gas welding, see: Oxyacetylene welding Gases, fuel, 26, 35, 69 shielding, 42, 44, 45, 46, 47, 49, 50, 51, 54, 55, 56, 61 Gates, 7, 129 Gauges, 30, 31 Gauge thickness, inch equivalents, 17 Glasses, safety, 11 GMAW, see: Gas metal arc welding Grinder stand, 88–89 Groove weld, 20, 21, 37 Ground leads and clamps, see: Work cables/leads and clamps GTAW, see: Gas tungsten arc welding Guns, 44, 45, 48, 50, 51, 52 spool, 46 Hard soldering, 36 Headboard, 120–121 Heat distortion, 8 Heat-treated metals, 15, 22 Heliarc, see: Gas tungsten arc welding, 54 Helmets, 11, 27, 41, 45, 55, 65 auto-darkening lenses, 11, 54 See also: Filters, Shades, Shields Hexagonal bar, 16 High-carbon steel, 15 Holes, piercing, 71 Hooks, making, 113 Hoses, gas metal arc welding, 47, 49, 50, 52 gas tungsten arc welding, 61 oxyacetylene cutting, 68, 70oxyacetylene welding, 26, 28, 29, 30, 34, 35 Infrared light, safety, 10, 41 Innershield, see: Flux cored arc welding Insurance, 12 Jigs, 19, 108, 109, 115, 117 Joints, 20 Kerf, 64, 71 Kitchen appliance stand, 114–115 Lamps, 92–93, 94–95 Lap joint, 20 Lighting projects, 90–103 Melting points, 15 Metal inert gas (MIG), see: Gas metal arc welding Metals, 14–23 braze welding, 37 brazing, 36 cutability, 14, 19 finishing, 18 heat-treated, 15 measuring, 16–17 melting points, 15 painting, 18 preheating, 23, 69, 71 preparing, 18, 22, 34 purchasing, 17, 79, 88, 92, 125, 132–133, 140 repairing, 22–23 shapes, 16 shaping, 19, 93, 97, 108, 109, 117 sizes, 16 types, 14–15 weldability, 14 See also: Decorative metal products, Fillers Metalworking tools, 19, 107, 108, 109, 117 MIG, see: Gas metal arc welding MIG pliers, 45, 52 Mild steel, 14, 16 preparing, 18 repairing, 22 Mill scale, 18, 34 Molten puddle, 8, 9, 58, 60Neutral flames, 33, 35, 70 Non-ferrous metals, 14 Nozzles, see: Tips Outdoor projects, 122–137 Oxidizing flames, 33 Oxyacetylene cutting, 9, 68–71 equipment, 68–69 pressuring the system, 30, 31, 70 safety, 7, 68, 69, 71 setting up, 30, 70 shades/lenses, 11, 69 tools, 69, 71 Oxyacetylene welding, 8, 26–37 depressurizing the system, 35 equipment, 26–29 leaks, 30, 31 pressuring the system, 30, 31, 34 safety, 27, 28, 29, 31, 32 setting up, 30 shades/lenses, 11, 27 tools, 27 Oxyfuel brazing, see: Brazing Oxyfuel cutting, see: Oxyacetylene cutting Oxyfuel welding, 26 See also: Oxyacetylene welding Oxyfuels, 26, 35 Oxygen, 9 Particle masks, 10, 11 Penetration of the weld, 8, 22 Pipe, 16 Plant stand, 7, 114 Plasma cutting, 9, 64–67 electricity, 38–39 safety, 11, 64–65 shades/lenses, 11, 65 troubleshooting, 67 Plate metal, 16 Plate rack, 116–117 Power supply, 39, 40, 44, 45, 51, 54, 64 Preheating metals, 23, 69, 71 Pressure regulators, see: Regulators Puddle, see: Molten puddlePurchasing metal, 17, 79, 88, 92, 125, 132–133, 140 Racks, corner, 112–113 plate, 116–117 wine, 118–119 Rail cap, 16, 125 Railing, see: Stair railing Rectangular tube, 16 Reducing flames, 33 Regulators, gas metal arc welding, 44, 47, 50 gas tungsten arc welding, 54, 55 oxyacetylene cutting, 68, 69 oxyacetylene welding, 26, 28, 30, 31, 32, 35 Repairing metal, 22–23 Resources, 140 Respirators, 10, 11 Round bar, 16 Round tube, 16 Rust, 9, 15, 34 Saddle joint, 20 Safety, 7, 9, 10–11, 12, 22, 27, 28, 29, 31, 32, 40, 41, 47, 54, 55, 64–65, 68, 69, 71, 125, 128 Scratch starts, 60 See also: Arcs Scrolls, making, 92–93, 96–97, 102, 107–109, 116–117 Shades, 11 See also: Filters, Shields Sheet metal, 16, 17 Shelves, baker’s shelves, 107–109 corner coatrack, 112–113 kitchen appliance stand, 114–115 Shielded metal arc welding, 8, 9, 43 electricity, 38–39 equipment, 40, 41–42 safety, 40–41 shades/lenses, 11, 41 Shielding gases, 9, 12, 42, 44, 45, 46, 47, 49, 50, 51, 54, 55, 56, 61 Shields, for helmets, 11, 27 See also: Filters, Shades Shocks, see: Electrical shocks Shops, welding, projects, 74–89safety, 12, 40 See also: Costs Slag, 9, 40, 42, 43, 47, 51, 70, 71, 79 burns, 10, 68 risk of fire, 12, 68 SMAW, see: Shielded metal arc welding Smoke, 10, 58, 64 Soldering, see: Brazing Spark lighter, 27, 32, 69, 70 Sparks, 64, 68, 71, 79 burns 10 risk of fire, 12 Spatter, 41, 47, 50, 52 Square bar, 16 Square tube, 16 Stainless steel, repairing, 23 Stair railing, 125–127 Stands, grinder stand, 88–89 kitchen appliance, 114–115 See also: Tables Starter cartridge, see: Plasma cutting Stick welding, see: Shielded metal arc welding Strap, see: Flat bar Stub out or stubbing, 53 Suppliers, 17, 140 Supply cables, 44, 45, 50, 51, 52, 55, 64 Tables, see: Coffee table, Welding table See also: Stands Tanks, see: Cylinders T-bar, 16 Temperature crayons, 23 TIG, see: Gas tungsten arc welding Tip cleaner, 27, 69, 71 Tips, cutting head, 28, 29, 65, 70 gas metal arc welding, 46, 50–51, 52 matching to material or process, 29, 31, 34 oxyacetylene cutting, 68, 69, 70, 71 oxyacetylene welding, 26, 28, 29 rosebud heating, 28, 29 T-joint, 20Tools, 13, 97, 99, 101, 119 gas metal arc welding, 45 gas tungsten arc welding, 55, 57 metalworking, 19, 107, 108, 109, 117 oxyacetylene cutting, 69, 71 oxyacetylene welding, 27 plasma cutting, 65 shielded metal arc welding, 41 Torches, flames, 32, 33, 70 gas tungsten arc welding, 54, 55 lighting, 32 oxyacetylene cutting, 68, 69, 70 oxyacetylene welding, 26, 29, 31, 32 plasma cutting, 64, 65 valves, 32 See also: Guns, Tips Tungsten inert gas (TIG), see: Gas tungsten arc welding Ultraviolet light, safety, 10, 41, 54, 65 Valves, see: Cylinders, Torches Ventilation, 10, 12, 27, 41, 43, 45, 55, 64, 65, 66, 69, 70 Voltage, 8, 39, 50–51, 65 Wattage, 38–39 Welding curtain, rolling, 76–77 Welding machines, 40, 41, 43, 44, 45, 46, 47, 49, 52, 53, 55, 59 cart, 82–83 Welding processes, 14 See also: Flux cored arc welding, Gas metal arc welding, Gas tungsten arc welding, Oxyacetylene welding, Shielded metal arc welding Welding table, 79–81 Welding tarp, see: Welding curtain Welds, fillet weld, 20, 21 groove weld, 20, 21 symbols, 21 troubleshooting, 62–63 Wine rack, 118–119 Wire brushing, 18, 23, 34, 41 Wire feed, 44, 45, 46, 51, 53bird’s nests, 53 setting up, 48 Wire speed, 8, 45, 48, 50–51 Wire spools, 46 Wires, tangles, see: Bird’s nests See also: Electrodes Work cables/leads and clamps, 39, 40, 41, 43, 44, 46, 50, 51, 52, 54, 55, 61, 64, 66 Zigzag trim, 106–109 Copyright 2004 Creative Publishing international, Inc. 400 First Avenue North, Suite 300 Minneapolis, MN 55401 1-800-328-3895 www.creativepub.com All rights reserved Printed by R. R. Donnelley 10 9 8 7 6 5 4 3 2 1 President/CEO: Michael Eleftheriou Vice President/Publisher: Linda Ball Vice President/Retail Sales & Marketing: Kevin Haas Executive Editor: Bryan Trandem Creative Director: Tim Himsel Managing Editor: Michelle Skudlarek Editorial Director: Jerri Farris Author: Karen Ruth Art Director: Kari Johnston Copy Editor: Brett Martin Project Manager: Tracy Stanley Technical Editor: Dwight Affeldt Proofreader: Linnéa Christensen Illustrator: Earl Slack Photo Researcher: Julie Caruso Studio Services Manager: Jeanette Moss McCurdy Photo Team Leader: Tate Carlson Photographer: Joel Schnell Scene Shop Carpenter: Randy Austin Scene Shop Assistant: Jacob Austin Director of Production Services & Photography: Kim GerberProduction Manager: Helga Thielen Welding Basics: An Introduction to Practical & Ornamental Welding Created by: The Editors of Creative Publishing international, Inc. Other titles from Creative Publishing international include: The New Everyday Home Repairs; Basic Wiring & Electrical Repairs; Building Decks; Home Masonry Projects & Repairs; Workshop Tips & Techniques; Bathroom Remodeling; Flooring Projects & Techniques; Decorative Accessories; Kitchen Accessories; Maximizing Minimal Space; Outdoor Wood Furnishings; Easy Wood Furniture Projects; Customizing Your Home; Carpentry: Remodeling; Carpentry: Tools • Shelves • Walls • Doors; Exterior Home Repairs & Improvements; Home Plumbing Projects & Repairs; Advanced Home Wiring; Advanced Deck Building; Built-In Projects for the Home; Landscape Design & Construction; Refinishing & Finishing Wood; Building Porches & Patios; Advanced Home Plumbing; Remodeling Kitchens; Finishing Basements & Attics; Stonework & Masonry Projects; Sheds, Gazebos & Outbuildings; Building & Finishing Walls & Ceilings; Customizing Your Home; The Complete Guide to Home Plumbing; The Complete Guide to Home Wiring; The Complete Guide to Building Decks; The Complete Guide to Painting & Decorating; The Complete Guide to Creative Landscapes; The Complete Guide to Home Masonry; The Complete Guide to Home Carpentry; The Complete Guide to Home Storage; The Complete Guide to Windows & Doors; The Complete Guide to Bathrooms; The Complete Guide to Easy Woodworking Projects; The Complete Guide to Flooring; The Complete Guide to Ceramic & Stone Tile; The Complete Photo Guide to Home Repair; The Complete Photo Guide to Home Improvement; The Complete Photo Guide to Outdoor Home Improvement; Accessible Home; Open House; Lighting Design & Installation.
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