rambomenaa كبير مهندسين


عدد المساهمات : 2041 التقييم : 3379 تاريخ التسجيل : 21/01/2012 العمر : 44 الدولة : مصر العمل : مدير الصيانة بشركة تصنيع ورق الجامعة : حلوان
 | موضوع: كتاب Fundamentals of aluminium metallurgy الجمعة 07 ديسمبر 2012, 10:33 pm | |
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كتاب Fundamentals of aluminium metallurgy Production, processing and applications
ويتناول الموضوعات الاتية :
1 Introduction to aluminium metallurgy 1 R.N. Lumley, CSIRO Light Metals Flagship, Australia 1.1 Aluminium as an engineering material 1 1.2 The development of aluminium alloys 2 1.3 Cast aluminium alloys 5 1.4 Wrought aluminium alloys 7 1.5 Production of aluminium 8 1.6 Uses of aluminium 8 1.7 Conclusion 17 1.8 References 18 Part I Production and casting of aluminium and its alloys 21 2 Production of alumina 23 J. Metson , The University of Auckland, New Zealand 2.1 Introduction to the aluminium oxides 23 2.2 Al minerals – mining and processing 24 2.3 Alumina production processes 27 2.4 The Bayer alumina refinery 30 2.5 Alumina microstructure 38 2.6 Impurities 40 2.7 Production of speciality aluminas 42 2.8 Alumina production trends 43 2.9 Acknowledgements 44 2.10 References 44 3 Production of primary aluminium 49 H. Kvande, Qatar University, Qatar 3.1 Introduction 49 3.2 Raw materials used in the aluminium production process 513.3 Energy efficiency in the utilisation of carbon anodes 52 3.4 The carbon anodes 52 3.5 Electrolyte materials 54 3.6 The cathode and cathode materials 56 3.7 Current efficiency 57 3.8 Cell amperage increase 60 3.9 Cell lines 61 3.10 Health, environment and safety (HES) 63 3.11 Inert anodes 65 3.12 The past, present and future of primary aluminium production 67 3.13 Acknowledgements 69 3.14 References 69 4 Production of secondary aluminium 70 G. Wall ace, Sims Aluminium Pty Limited, Australia 4.1 History of secondary aluminium 70 4.2 Sources of raw materials 73 4.3 Processing 78 4.4 Cost drivers 81 4.5 Future trends 81 4.6 Further reading 82 4.7 Reference 82 5 Ingot casting and casthouse metallurgy of aluminium and its alloys 83 J.F. Grandfi eld, Grandfield Technology Pty Ltd, Australia 5.1 Direct chill casting 83 5.2 Heat flow and solidification 86 5.3 Macrosegregation 97 5.4 Typical surface defects 98 5.5 Gas pressurised extrusion billet casting 105 5.6 Rolling slab technology 107 5.7 Special variants of DC casting 108 5.8 DC casting safety 108 5.9 Chain conveyor casting 108 5.10 Melt treatment 110 5.11 Conclusion 123 5.12 Notes 124 5.13 References 124 6 Casting of aluminium alloys 141 S. Otarawann a, National Metal and Materials Technology Center (MTEC), Thailand and A.K. Dahl e, The University of Queensland, Australia 6.1 Introduction 1416.2 Aluminium casting alloys 141 6.3 Microstructure control in aluminium foundry alloys 142 6.4 Filling the casting 143 6.5 Feeding and porosity 144 6.6 Casting processes 144 6.7 Summary 153 6.8 References 153 7 Quality issues in aluminum castings 155 G.K. Sigwor th, GKS Engineering Services, USA 7.1 Introduction 155 7.2 Standard molds 156 7.3 Effect of solidification time 162 7.4 Theoretical basis for the quality index 164 7.5 Effect of inclusions and porosity on quality 167 7.6 Fatigue failure 169 7.7 Sources of casting defects 174 7.8 Effect of metal treatment and transfer on quality 177 7.9 Possible improvements in fatigue life 180 7.10 Conclusion 182 7.11 References 182 8 Case studies in aluminium casting alloys 185 J.A. Taylor and D.H. StJohn , CAST CRC, The University of Queensland, Australia and M.A. Easton , CAST CRC, Monash University, Australia 8.1 Introduction 185 8.2 The effect of the alloy specification range on microstructure and properties 186 8.3 An impurity that reduces castability and increases casting defects 190 8.4 The effect of grain refinement on defect formation 195 8.5 The effect of excess titanium on foundry alloys 202 8.6 Selecting the right master alloy for grain refinement in terms of effectiveness and cost optimisation 207 8.7 Selecting the right master alloy for eutectic modification in terms of effectiveness and cost optimisation 208 8.8 Summary 214 8.9 References 214 9 High pressure die casting of aluminium and its alloys 217 M .T. Murr ay, M Murray & Associates Pty Ltd, Australia 9.1 History of high pressure die casting 217 9.2 The die casting process 221 9.3 Aluminium alloys used in die casting 232 9.4 Defects in die casting 2359.5 Conclusion 257 9.6 References 259 10 Progress on the heat treatment of high pressure die castings 262 R.N. Lumley, CSIRO Light Metals Flagship, Australia 10.1 Introduction 262 10.2 Role of alloying elements during solution treatment 271 10.3 Role of alloying elements during age hardening 279 10.4 Application to industrially produced parts and commercial heat treatment facilities 291 10.5 Implications for redesign of high pressure die castings 299 10.6 Conclusion 300 10.7 Notes 302 10.8 References 302 Part II Metallurgical properties of aluminium and its alloys 305 11 Work hardening in aluminium alloys 307 W.J. Pool e and J.D. Embury, The University of British Columbia, Canada and D.J. Llo yd, Novelis Global Technology Centre, Canada 11.1 Introduction 307 11.2 Fundamentals of work hardening 308 11.3 Models of work hardening 312 11.4 Applications of work hardening models to industrial alloys 325 11.5 Commercial aspects of work hardening 332 11.6 Conclusion and future trends 338 11.7 Acknowledgements 339 11.8 Notes 339 11.9 References 339 12 Precipitation and solute clustering in aluminium: advanced characterisation techniques 345 G. Sha, R.K.W. Marc eau and S.P. Ring er, The University of Sydney, Australia 12.1 Introduction 345 12.2 Al-Cu based alloys 347 12.3 Al-Cu-Mg based alloys 349 12.4 Al-Mg-Si based alloys 354 12.5 Al-Zn-Mg-(Cu) based alloys 356 12.6 Precipitation in Al alloys under severe plastic deformation 359 12.7 Conclusion 361 12.8 Acknowledgements 362 12.9 References 36213 Solute partitioning to enhance mechanical properties of aged aluminium alloys 367 I.J. Pol mear, Monash University, Australia 13.1 Introduction 367 13.2 Solute partitioning through compositional change 368 13.3 Studies of underaged alloys 371 13.4 Secondary precipitation 379 13.5 Conclusion 381 13.6 Acknowledgments 382 13.7 References 383 14 Vacancies in aluminium and solute-vacancy interactions in aluminium alloys 386 A . Somoza, Universidad Nacional del Centro de la Provincia de Buenos Aires and Comisión de Investigaciones Científicas de la Provincia de Buenos Aires, Argentina and A. Dupasquier, Politecnico di Milano, Italy 14.1 Introduction 386 14.2 Experimental studies of vacancies and solute-vacancy interactions 388 14.3 Modelling 408 14.4 Conclusion 415 14.5 Acknowledgements 416 14.6 References 416 15 Modeling the kinetics of precipitation processes in aluminium alloys 422 C.R. Hutchinson , Monash University, Australia 15.1 Introduction 422 15.2 Physical processes controlling precipitation 425 15.3 Current approaches to modeling precipitation kinetics 426 15.4 Coupling precipitation and plastic deformation 458 15.5 Future trends and perspectives 461 15.6 References 462 16 Ultrafine-grained aluminium alloys: processes, structural features and properties 468 Y . Estrin , Monash University and CSIRO Process Science and Engineering, Australia and M. Murashkin and R. Vali ev, Ufa State Aviation Technical University, Russia 16.1 Introduction 468 16.2 Severe plastic deformation techniques used in processing of Al alloys 469 16.3 Producing ultrafine-grained aluminium alloys by means of SPD techniques 47316.4 Mechanical properties of UFG Al alloys at room temperature 480 16.5 Innovation potential of UFG Al alloys 494 16.6 Conclusion 497 16.7 Acknowledgements 497 16.8 References 497 17 Design for fatigue crack growth resistance in aluminum alloys 504 D .A. Lados , Worcester Polytechnic Institute, USA 17.1 Introduction 504 17.2 Background and current state of knowledge 505 17.3 Materials, processing, mechanical properties and fatigue crack growth testing 507 17.4 Fatigue crack propagation in the near-threshold regime 510 17.5 Fatigue crack propagation mechanisms in Regions II and III of crack growth 520 17.6 Kmax and stress ratio effects on fatigue crack growth 526 17.7 A dual parameter DK-Kmax approach to fatigue crack growth 529 17.8 Kmax sensitivity and data normalization for generating design curves 530 17.9 Conclusion 532 17.10 References 532 18 Fracture resistance in aluminium 538 J.F. Kno tt, The University of Birmingham, UK 18.1 Introduction 538 18.2 Fracture in uni-axial tension 539 18.3 Fracture in thin sheet: stretching and deep-drawing operations 544 18.4 Fracture in aluminium alloy castings 548 18.5 Fracture in high strength wrought alloys: fracture toughness 551 18.6 The fracture toughness of aluminium alloys: micro-structural aspects 557 18.7 Fracture in aluminium particulate metal-matrix composites 563 18.8 Effects of serrated yielding (dynamic strain-aging) on fracture 565 18.9 Future trends: optimised properties versus ‘fitness for purpose’ 569 18.10 References 571 19 Corrosion and corrosion protection of aluminium 574 N. Bir bilis and B. Hin ton , Monash University, Australia 19.1 Introduction 574 19.2 General, galvanic and pitting corrosion 575 19.3 Localised corrosion: intergranular and exfoliation 582 19.4 Environmentally assisted cracking 58419.5 Corrosion protection in the aircraft structure 590 19.6 Summary case study: corrosion of a C-130J Hercules aircraft wing trailing edge strip 593 19.7 Acknowledgements 601 19.8 References 601 Part III Processing and applications of aluminium and its alloys 605 20 Joining of aluminium and its alloys 607 S. Lathabai, CSIRO Process Science and Engineering, Australia 20.1 Introduction 607 20.2 Mechanical joining 609 20.3 Fusion welding 618 20.4 Solid state welding 630 20.5 Brazing 643 20.6 Adhesive bonding 647 20.7 Conclusion 650 20.8 References 650 21 Aluminium powder metallurgy 655 S.H. Huo, M. Qian and G.B. Sch aff er, The University of Queensland, Australia and E. Crossin , The University of Queensland, Australia and RMIT University, Australia 21.1 Introduction 655 21.2 The press and sinter powder metallurgy process 655 21.3 Sintering fundamentals 658 21.4 Sintering of aluminium 678 21.5 PM aluminium alloys and their applications 688 21.6 Future trends 692 21.7 Acknowledgements 694 21.8 References 694 22 Laser sintering and rapid prototyping of aluminium 702 T .B. Serco mbe, The University of Western Australia, Australia 22.1 Introduction 702 22.2 The skeleton 705 22.3 Infiltration 711 22.4 Dimensional changes 713 22.5 Conclusion 714 22.6 Acknowledgements 715 22.7 References 71523 Aluminium sheet fabrication and processing 719 J. Hirsch , Hydro Aluminium Deutschland GmbH, Germany 23.1 Introduction 719 23.2 Aluminium alloys and specifications 721 23.3 The aluminium sheet fabrication processing route and microstructure evolution 725 23.4 Parameters and metallurgical effects in Al alloy sheet processing 741 23.5 Integrated material and through-process modelling 743 23.6 Conclusion 744 23.7 Acknowledgements 745 23.8 References 745 24 Application of modern aluminium alloys to aircraft 747 E .A. Stark e, Jr and J.T. Staley, Consultant, University of Virginia, USA 24.1 Introduction 747 24.2 Drivers for materials selection and aluminum alloy product development for aircraft 749 24.3 Performance criteria and property requirements for primary structure of subsonic aircraft 751 24.4 Structure–property relationships 754 24.5 New products and recent manufacturing technologies 775 24.6 Conclusion 780 24.7 References 780 25 Materials selection and substitution using aluminium alloys 784 M . Leary, RMIT University, Australia 25.1 Introduction 784 25.2 Fundamental material selection strategies 785 25.3 Material selection for specific scenarios 791 25.4 Non-stationary fatigue-limited application 803 25.5 Multi-objective problems and numeric optimisation 804 25.6 Multiple objective material selection 811 25.7 Environmental consequence of material selection 816 25.8 Conclusion 822 25.9 Acknowledgements 824 25.10 Notes 824 25.11 References 824 Index 8
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عدد المساهمات : 2041 التقييم : 3379 تاريخ التسجيل : 21/01/2012 العمر : 44 الدولة : مصر العمل : مدير الصيانة بشركة تصنيع ورق الجامعة : حلوان
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عدد المساهمات : 17572 التقييم : 31536 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
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عدد المساهمات : 2041 التقييم : 3379 تاريخ التسجيل : 21/01/2012 العمر : 44 الدولة : مصر العمل : مدير الصيانة بشركة تصنيع ورق الجامعة : حلوان
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