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عدد المساهمات : 18956 التقييم : 35374 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
| موضوع: كتاب Machinery Component Maintenance and Repair - Volume 3, Third Edition الخميس 19 أبريل 2012, 4:32 am | |
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أخوانى فى الله أحضرت لكم كتاب Machinery Component Maintenance and Repair - Volume 3, Third Edition Practical Machinery Management for Process Plants Heinz P. Bloch and Fred K. Geitner
ويتناول الموضوعات الأتية :
Contents Foreword viii Acknowledgments . ix Part I: Background to Process Machinery Maintenance Programming . 1 1 Machinery Maintenance: An Overview . 3 2 Maintenance Organization and Control for Multi-Plant Corporations . 11 Type of Operation. Manager’s Role. Maintenance. Central Control System. Incentives for Computer Systems. Setting Up an Effective System. Machinery Maintenance on the Plant Level. Assignment of Qualified Personnel. Timing and Basic Definition of Critical Pre-Turnaround Tasks. Specific Preparation and Planning. Documenting What You’ve Done. 3 Machinery Foundations and Grouting 61 What’s an Epoxy? Epoxy Grouts. Proper Grout Mixing Is Important. Job Planning. Conventional Grouting. Methods of Installing Machinery. PressureInjection Regrouting. Prefilled Equipment Baseplates: How to Get a Superior Equipment Installation for Less Money. Appendix 3-A—Detailed Checklist for Rotating Equipment: Horizontal Pump Baseplate Checklist. Appendix 3-B— Specification for Portland Cement Grouting of Rotating Equipment. Appendix 3-C—Detailed Checklist for Rotating Equipment: Baseplate Grouting. Appendix 3-D—Specifications for Epoxy Grouting of Rotating Equipment. Appendix 3-E—Specification and Installation of Pregrouted Pump Baseplates. 4 Process Machinery Piping 148 Fundamentals of Piping Design Criteria. Piping Design Procedure. The When, Who, What, and How of Removing Spring Hanger Stops Associated with Machinery. Flange Jointing Practices. Primary Causes of Flange Leakage. The Importance of Proper Gasket Selection. Flange Types and Flange Bolt-Up. Controlled Torque Bolt-Up of Flanged Connections. Recommendations for the Installation, Fabrication, Testing, and Cleaning of Air, Gas, or Steam Piping. Pickling Procedure for Reciprocating Compressor Suction Piping: Method I. Cleaning of Large Compressor Piping: Method II. Appendix 4-A—Detailed Checklist for Rotating Equipment: Machinery Piping. Appendix 4-B—Specifications for Cleaning Mechanical Seal Pots and Piping for Centrifugal Pumps. Appendix 4-C—Detailed Checklist for Rotating Equipment: Pump Piping. Part II: Alignment and Balancing . 197 5 Machinery Alignment 199 Prealignment Requirements. Choosing an Alignment Measurement Setup. Checking for Bracket Sag. Face Sag Effect—Examples. Interpretation and Data Recording. The Graphical Procedure for Reverse Alignment. Thermal Growth— Twelve Ways to Correct for It. Thermal Growth Estimation by Rules of Thumb. 6 Balancing of Machinery Components . 258 Definition of Terms. Purpose of Balancing. Types of Unbalance. Motions of Unbalanced Rotors. Balancing Machines. Centrifugal Balancing Machines. Measurement of Amount and Angle of Unbalance. Classification of Centrifugal Balancing Machines. Maintenance and Production Balancing Machines. Establishing a Purchase Specification. Supporting the Rotor in the Balancing Machine. End-Drive Adapters. Balancing Keyed End-Drive Adapters. Balancing Arbors. Testing Balancing Machines. Inboard Proving Rotors for Horizontal Machines. Test Procedures. Balance Tolerances. Special Conditions to Achieve Quality Grades G1 and G0.4. Balance Errors Due to Rotor Support Elements. Recommended Margins Between Balance and Inspection Tolerances. ComputerAided Balancing. Field Balancing Overview. Field Balancing Examples. Appendix 6-A—Balancing Terminology. Appendix 6-B—Balancing Machine Nomenclature. Appendix 6-C—Balancing and Vibration Standards. Appendix 6- D—Critical Speeds of Solid and Hollow Shafts. Part III: Maintenance and Repair of Machinery Components . 367 7 Ball Bearing Maintenance and Replacement 369 Engineering and Interchangeability Data. Cleanliness and Working Conditions in Assembly Area. Removal of Shaft and Bearings from Housing. Cleaning the viBearing. Shaft and Housing Preparation. Checking Shaft and Housing Measurements. Basic Mounting Methods. Hints on Mounting Duplex Bearings. Preloading of Duplex Bearings. Importance of the Correct Amount of Preload. Assembly of Bearings on Shaft. Cautions to Observe During Assembly of Bearings into Units. Mounting with Heat. Checking Bearings and Shaft After Installation. Assembly of Shaft and Bearings into Housing. Testing of Finished Spindle. Maintain Service Records on All Spindles. 8 Repair and Maintenance of Rotating Equipment Components 447 Pump Repair and Maintenance. Installation of Stuffing Box Packing. Welded Repairs to Pump Shafts and Other Rotating Equipment Components. How to Decide if Welded Repairs Are Feasible. Case Histories. High Speed Shaft Repair. Shaft Straightening. Straightening Carbon Steel Shafts. Casting Salvaging Methods. OEM vs. Non-OEM Machinery Repairs. 9 Centrifugal Compressor Rotor Repair 501 Compressor Rotor Repairs. Impeller Manufacture. Compressor Impeller Design Problems. Impeller Balancing Procedure. Rotor Bows in Compressors and Steam Turbines. Clean-Up and Inspection of Rotor. Disassembly of Rotor for Shaft Repair. Shaft Design. Rotor Assembly. Shaft Balancing. Rotor Thrust in Centrifugal Compressors. Managing Rotor Repairs at Outside Shops. Mounting of Hydraulically Fitted Hubs. Dismounting of Hydraulically Fitted Hubs. 10 Protecting Machinery Parts Against Loss of Surface . 536 Basic Wear Mechanisms. Hard-Surfacing Techniques. Special Purpose Materials. The Detonation Gun Process. Selection and Application of O-Rings. Appendix 10-A—Part Documentation Record. Procedures and Materials Used for Hard-Surfacing. Index
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Mohamed Elsherbiny مهندس تحت الاختبار
عدد المساهمات : 12 التقييم : 12 تاريخ التسجيل : 29/08/2012 العمر : 34 الدولة : مصر العمل : لا اعمل الجامعة : المنصوره
| موضوع: رد: كتاب Machinery Component Maintenance and Repair - Volume 3, Third Edition الخميس 15 نوفمبر 2012, 7:27 am | |
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Admin مدير المنتدى
عدد المساهمات : 18956 التقييم : 35374 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
| موضوع: رد: كتاب Machinery Component Maintenance and Repair - Volume 3, Third Edition الخميس 15 نوفمبر 2012, 11:49 am | |
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