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| موضوع: كتاب Maintainability, Maintenance, and Reliability for Engineers الأربعاء 22 مايو 2024, 1:23 am | |
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أخواني في الله أحضرت لكم كتاب Maintainability, Maintenance, and Reliability for Engineers B.S. Dhillon
و المحتوى كما يلي :
Contents Chapter 1 Introduction 1 1.1 Need for Maintainability, Maintenance, and Reliability .1 1.2 History 2 1.2.1 Maintainability .2 1.2.2 Maintenance .2 1.2.3 Reliability .2 1.3 Maintainability, Maintenance, and Reliability Terms and Definitions .3 1.4 Useful Information on Maintainability, Maintenance, and Reliability 4 1.4.1 Journals and Magazines .4 1.4.2 Books 5 1.4.3 Data Information Sources 5 1.4.4 Organizations 6 1.5 Problems .6 References 7 Chapter 2 Maintainability, Maintenance, and Reliability Mathematics .9 2.1 Introduction 9 2.2 Boolean Algebra Laws and Probability Properties .9 2.3 Useful Definitions and Probability Distributions 12 2.3.1 Probability 12 2.3.2 Cumulative Distribution Function 12 2.3.3 Probability Density Function .13 2.3.4 Reliability Function 13 2.3.5 Continuous Random Variable Expected Value 13 2.3.6 Discrete Random Variable Expected Value .13 2.3.7 Exponential Distribution 13 2.3.8 Rayleigh Distribution .14 2.3.9 Weibull Distribution .15 2.3.10 Gamma Distribution .15 2.3.11 Normal Distribution .16 2.3.12 Lognormal Distribution 16 2.3.13 Binomial Distribution .17 2.4 Laplace Transforms and Their Applications to Differential Equations 17 2.4.1 Laplace Transforms: Initial and Final Value Theorems 18 2.4.2 Laplace Transform Application to Differential Equations 19 2006 by Taylor & Francis Group, LLC2.5 Problems .20 References 21 Chapter 3 Introduction to Engineering Reliability .23 3.1 Need for Reliability .23 3.2 Bathtub Hazard Rate Concept .23 3.3 General Reliability Analysis Formulas 25 3.3.1 Failure Density Function .25 3.3.2 Hazard Rate Function 25 3.3.3 General Reliability Function 26 3.3.4 Mean Time to Failure 27 3.4 Reliability Networks 28 3.4.1 Series Network .29 3.4.2 Parallel Network .30 3.4.3 M-Out-of-N Network .32 3.4.4 Standby System 33 3.4.5 Bridge Network 35 3.5 Reliability Allocation .36 3.5.1 Hybrid Method .37 3.6 Problems .38 References 38 Chapter 4 Reliability Evaluation Tools .41 4.1 Introduction 41 4.2 Failure Modes and Effect Analysis (FMEA) .41 4.3 Network Reduction Method .42 4.4 Decomposition Method 44 4.5 Delta–Star Method .46 4.6 Markov Method 49 4.7 Supplementary Variables Method 51 4.8 Problems .53 References 54 Chapter 5 Reliability Management .55 5.1 Introduction 55 5.2 General Management Reliability Program Responsibilities .55 5.3 A Method for Establishing Reliability Goals and Guidelines for Developing Reliability Programs .55 5.4 Reliability and Maintainability Management Tasks in System Life Cycle .57 5.4.1 Concept and Definition Phase .57 5.4.2 Acquisition Phase .58 5.4.3 Operation and Maintenance Phase 59 5.4.4 Disposal Phase .59 2006 by Taylor & Francis Group, LLC5.5 Reliability Management Tools and Documents 59 5.5.1 Configuration Management 60 5.5.2 Value Engineering 60 5.5.3 Critical Path Method 60 5.5.4 Reliability Manual 61 5.6 Reliability Department Functions and Tasks of Reliability Engineer .61 5.7 Pitfalls in Reliability Program Management .62 5.8 Problems .63 References 63 Chapter 6 Mechanical and Human Reliability .65 6.1 Introduction 65 6.2 General Mechanical Failure Causes and Modes .65 6.3 Safety Factors .67 6.3.1 Safety Factor 1 .67 6.3.2 Safety Factor 2 .67 6.3.3 Safety Factor 3 .68 6.4 Stress-Strength Interference Theory Modeling .68 6.4.1 Model 1 .69 6.4.2 Model 2 .70 6.5 Graphical Method for Estimating Mechanical Item’s Reliability .71 6.6 Human Error Occurrence Facts and Figures .74 6.7 Human Error Categories and Causes .75 6.8 Human Stress–Performance Effectiveness and Stress Factors 76 6.9 Human Performance Reliability in Continuous Time and Mean Time to Human Error Measure 77 6.10 Methods for Performing Human Reliability Analysis 78 6.10.1 Fault Tree Analysis .78 6.10.2 Markov Method 81 6.11 Problems .83 References 83 Chapter 7 Introduction to Engineering Maintainability .87 7.1 Need for Maintainability 87 7.2 Engineering Maintainability versus Engineering Maintenance 87 7.3 Maintainability versus Reliability 88 7.4 Maintainability Functions 88 7.4.1 Maintainability Function for Exponential Distribution .89 7.4.2 Maintainability Function for Rayleigh Distribution 90 7.4.3 Maintainability Function for Weibull Distribution 90 7.4.4 Maintainability Function for Gamma Distribution .91 7.4.5 Maintainability Function for Erlangian Distribution .92 2006 by Taylor & Francis Group, LLC7.4.6 Maintainability Function for Normal Distribution 92 7.4.7 Maintainability Function for Lognormal Distribution 93 7.5 Problems .94 References 94 Chapter 8 Maintainability Tools and Specific Maintainability Design Considerations 97 8.1 Introduction 97 8.2 Fault Tree Analysis 97 8.3 Cause and Effect Diagram .101 8.4 Failure Modes, Effects, and Criticality Analysis (FMECA) .101 8.5 Total Quality Management 103 8.6 Maintainability Design Factors 104 8.7 Standardization and Modularization 105 8.8 Simplification and Accessibility 107 8.9 Interchangeability and Identification .107 8.10 Problems .108 References 109 Chapter 9 Maintainability Management and Costing 111 9.1 Introduction 111 9.2 Maintainability Management Tasks during Product Life Cycle .111 9.3 Maintainability Organization Functions 113 9.4 Maintainability Program Plan 114 9.5 Maintainability Design Reviews 115 9.6 Maintainability Investment Cost Elements 116 9.7 Life Cycle Costing .116 9.8 Life Cycle Cost Estimation Models 117 9.8.1 Life Cycle Cost Estimation Model 1 .118 9.8.2 Life Cycle Cost Estimation Model 2 .118 9.8.3 Life Cycle Cost Estimation Model 3 .119 9.9 Problems .123 References 124 Chapter 10 Human Factors in Maintainability .125 10.1 Introduction 125 10.2 General Human Behaviors .125 10.3 Human Sensory Capabilities and Body Measurements 126 10.3.1 Touch 126 10.3.2 Sight 126 10.3.3 Hearing .127 10.3.4 Body Measurements .127 10.4 Auditory and Visual Warnings in Maintenance Work .128 2006 by Taylor & Francis Group, LLC10.5 Human Factors-Related Formulas .129 10.5.1 The Decibel 130 10.5.2 Character Height Estimation Formulas 130 10.5.2.1 Formula 1 130 10.5.2.2 Formula 2 131 10.5.3 Lifting Load Estimation .131 10.5.4 Glare Constant Estimation .132 10.6 Problems .132 References 132 Chapter 11 Introduction to Engineering Maintenance .135 11.1 Need for Maintenance 135 11.2 Facts and Figures Related to Engineering Maintenance .135 11.3 Maintenance Engineering Objectives 136 11.4 Maintenance-Related Data Information Sources .136 11.5 Maintenance Measures .136 11.5.1 Index 1 137 11.5.2 Index 2 137 11.5.3 Index 3 137 11.5.4 Index 4 138 11.5.5 Index 5 138 11.5.6 Index 6 138 11.5.7 Index 7 138 11.5.8 Index 8 139 11.5.9 Index 9 139 11.6 Safety in Maintenance .139 11.7 Quality in Maintenance 140 11.8 Problems .141 References 141 Chapter 12 Corrective and Preventive Maintenance .143 12.1 Introduction 143 12.2 Types of Corrective Maintenance 143 12.3 Corrective Maintenance Steps, Downtime Components, and Time-Reduction Strategies at System Level .144 12.4 Corrective Maintenance Measures .145 12.4.1 Mean Corrective Maintenance Time 145 12.4.2 Median Active Corrective Maintenance Time .146 12.5 Mathematical Models for Performing Corrective Maintenance .146 12.5.1 Mathematical Model 1 .146 12.5.2 Mathematical Model II .149 12.6 Preventive Maintenance Components and Principle for Choosing Items for Preventive Maintenance .152 12.7 Steps for Developing Preventive Maintenance Program .152 2006 by Taylor & Francis Group, LLC12.8 Preventive Maintenance Measures .153 12.8.1 Mean Preventive Maintenance Time 153 12.8.2 Median Preventive Maintenance Time .154 12.9 Mathematical Models for Performing Preventive Maintenance .154 12.9.1 Model 1 .154 12.9.2 Model 2 .155 12.10 Preventive Maintenance Benefits and Drawbacks .158 12.11 Problems .158 References 159 Chapter 13 Reliability-Centered Maintenance 161 13.1 Introduction 161 13.2 RCM Goals and Principles 161 13.3 RCM Process-Associated Questions and RCM Process .163 13.4 Key RCM Program Elements 164 13.4.1 Reactive Maintenance .164 13.4.2 Predictive Testing and Inspection 165 13.4.3 Proactive Maintenance .166 13.4.4 Preventive Maintenance 166 13.4.4.1 Determining Preventive Maintenance Tasks and Monitoring Periodicities 167 13.5 RCM Program Measures .167 13.5.1 Index 1 168 13.5.2 Index 2 168 13.5.3 Index 3 168 13.5.4 Index 4 169 13.5.5 Index 5 169 13.6 RCM Benefits and Causes for RCM Methodology Failures 169 13.7 Problems .170 References 170 Chapter 14 Maintenance Management and Costing .173 14.1 Introduction 173 14.2 Maintenance Management Principles 173 14.3 Maintenance Department Organization and Functions .174 14.4 Effective Maintenance Management Elements .175 14.5 Questions for Evaluating Maintenance Program Effectiveness 177 14.6 Maintenance Costing Reasons and Maintenance Cost Influences 178 14.7 Cost Data Collection and Sources .179 14.8 Maintenance Labor Cost Estimation Models 179 14.8.1 Corrective-Maintenance Labor Cost Estimation Model 179 14.8.2 Total Maintenance Labor Cost Estimation Model .180 14.9 Maintenance Cost Estimation Models for Specific Equipment or Facility .181 2006 by Taylor & Francis Group, LLC14.9.1 Model 1 .181 14.9.2 Model 2 .181 14.9.3 Model 3 .181 14.10 Problems .182 References 182 Chapter 15 Human Error in Engineering Maintenance 185 15.1 Introduction 185 15.2 Maintenance Error-Related Facts and Figures 185 15.3 Reasons for Human Error in Maintenance 186 15.4 Major Human Failures in Maintenance and Classifications of Maintenance Errors and Their Occurrence Frequency .187 15.5 Human Error in Maintenance Prediction Models .188 15.5.1 Model 1 188 15.5.2 Model 2 190 15.6 Useful Guidelines for Reducing Maintenance Errors .193 15.6.1 Design .193 15.6.2 Tools and Equipment .194 15.6.3 Towing Aircraft 194 15.6.4 Procedures 194 15.6.5 Training 194 15.6.6 Human Error Risk Management 194 15.6.7 Maintenance Incident Feedback .194 15.6.8 Supervision .195 15.6.9 Communication 195 15.6.10 Shift Handover .195 15.7 Problems .195 References 196 Chapter 16 Software Maintenance, Robotic Maintenance, and Medical Equipment Maintenance .197 16.1 Introduction 197 16.2 Software Maintenance Facts and Figures 197 16.3 Software Maintenance Types .198 16.4 Software Maintenance Tools and Guidelines for Reducing Software Maintenance 198 16.4.1 Impact Analysis 198 16.4.2 Software Configuration Management 198 16.5 Software Maintenance Cost Estimation Models .199 16.5.1 Model 1 .200 16.5.2 Model 2 .200 16.6 Robot Maintenance Requirements and Types .202 16.7 Robot Parts and Tools for Maintenance and Repair .203 16.8 Robot Inspection 203 16.9 Guidelines for Safeguarding Robot Maintenance Personnel 204 2006 by Taylor & Francis Group, LLC16.10 Model for Maximizing Income of Robot Subject to Repair .205 16.11 Medical Equipment Classification and Indexes for Maintenance and Repair 207 16.11.1 Index 1 208 16.11.2 Index 2 208 16.11.3 Index 3 208 16.12 Computerized Maintenance Management System for Medical Equipment and Its Selection 209 16.13 Models for Medical Equipment Maintenance .209 16.13.1 Model 1 210 16.13.2 Model 2 211 16.14 Problems .212 References 212
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