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عدد المساهمات : 18959 التقييم : 35383 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
| موضوع: كتاب Make - Props and Costume Armor الثلاثاء 16 أبريل 2024, 3:36 am | |
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أخواني في الله أحضرت لكم كتاب Make - Props and Costume Armor Create Realistic Science Fiction and Fantasy Weapons, Armor Shawn Thorsson
و المحتوى كما يلي :
CONTENTS 1. Preface 2. Acknowledgements 3. PART I: Prototypes and One-Offs 1. Chapter 1: Building with Sheets and Tubes 1. Starting Off Simple 2. Battle Axe for the Wolf Warrior 3. Hunter’s Rifle 2. Chapter 2: Working with Pepakura 1. Pepakura Boot Camp 2. Putting Pepakura to Work 3. Making It Hard 4. Making It Smooth 5. Detailing 3. Chapter 3: EVA Foam 1. Sourcing: Where to Get Foam 2. The Basics: Making Foam Obey Your Every Whim 3. Patterning 4. Final Detailing 5. Prepping for Paint 6. Paint! 4. Chapter 4: 3D Printing and CNC Carving 4. PART II: Molding and Casting1. Chapter 5: Mold-Making Basics 1. The Simplest Molds Ever 2. Mold-Making Material 3. Mold-Making Terminology 2. Chapter 6: One-Piece Molds 1. Easy Version: A Part with a Flat Backside 2. Slightly Harder Version: A Piece with Details on All Sides 3. Chapter 7: Multi-Piece Molds 1. Starting Simple: A Two-Part Mold with a Mold Box 2. Not So Simple: A Three-Piece Silicone Rubber Jacket Mold with a Mother Mold 3. A Few Tips and Tricks for Better Castings 4. Chapter 8: Molds for Rotocasting 1. Prepare the Prototype 2. Prepare the Work Space 3. Building Up the Rubber Jacket 4. Building the Mother Mold 5. Rotocasting 6. Trimming and Prepping the Cast Part for Painting 5. PART III: Vacuum Forming 1. Chapter 9: Vacforming Basics 1. Terminology 2. Designing the Forming Bucks 3. Building the Forming Bucks 4. Choosing Plastics for Vacforming 5. The Simplest Possible Vacforming Setup2. Chapter 10: Build Your Own Vacuum Forming Machine 1. Begin by Building the Clamping Frame 2. Heat Sources 3. Common Configurations 4. Building the Platen 5. Vacuum Sources 6. Putting It to Work 6. PART IV: Painting and Weathering 1. Chapter 11: Basecoats and Masking 1. More Than You Ever Wanted to Know About Paint 2. Basecoats: Building a Believable Finish Starts with a Solid Foundation 3. Masking and Stenciling 2. Chapter 12: Faux Finishes 1. Metal 2. Leather 3. Wood Grain 4. Carbon Fiber 3. Chapter 13: Weathering 1. Additive Weathering 2. Subtractive Weathering 3. Mud 4. Rust 5. The Path to Patina 6. Scorches and Burn Marks 7. Burnt Metal 8. Blood Spatter7. PART V: Bringing It All Together 1. Chapter 14: Strapping and Padding 1. Padding 2. Armor Attachment Options 3. Strapping Materials 4. Buckles and Related Hardware 5. How to Attach Straps to Stuff 6. Design Considerations for Strapping Your Armor Together 7. The Tricky Bits 8. Odds and Ends: A Few More Strapping Tips 2. Chapter 15: Showing Off 1. Handlers 2. Field Repair Kit 3. Posing for Photos 4. Planned Photoshoots 8. Index INDEX Numbers 3D model. See also Hunter helmet choosing and designing, 36 of cube with notch, 30 entering dimensions, 36 printing, 30 rearranging seams, 36 sizing, 31 template, 31 3D printing. Seealso Pepakura Designer shareware; printing build lines, 84 versus CNC (computer numeric control), 82 A ABS (acrylonitrile butadiene styrene), choosing for vacforming, 163 ABS pipe, for battle axe, 17 acrylic choosing for vacforming, 163 paint, 194 additive weathering, 222–226 adhesives for battle axe, 11 for binding sawdust, 5cyanoacrylate, 43 for Pepakura, 34 aluminum foil using duct tape with, 74 using with armor, 70 ankles, wrists, and necks, 254–256 armor after making forming platen, 172 attachment options, 247–249 back of hand area, 72–73 breastplate, 73–74, 77 cup shape, 75–76 dents and scratches, 77–78 elbow area, 73 gauntlet, 70 painting, 80 paper template, 75 prepping for paint, 79–80 raised and layered details, 78 rivets and screw heads, 79 seams and panel lines, 77 set of parts for, 174 tin foil, 70 tools and materials, 58, 70 trimming gauntlet, 78B baking tray, using for clamping frame, 165, 169–170 bandage shears, using for forearm, 71 bar clamps, using for battle axe, 10 basecoats. See also paint clothing choices, 198–199 ergonomics, 197–198 overspray protection, 197 portability of small objects, 198 primer, 199–200 spray can handles, 198 surface preparation, 196 wearing respirators, 198 work-space preparation, 197–199 battle axe ABS pipe for, 17 cutting shape of, 13 driving screw, 12 dry-fitting parts of, 14 finishing, 18 glue, 11 handle, 17 holding together styrene layers, 15 MDF (medium-density fiberboard), 8PVC pipe fittings, 17 shaping blade, 8–9 shimming inner pipe, 17 solvent cement, 16 template, 12 behavior, being cool, xii–xiii belt buckle. See also Hunter character back of, 93–99 button in middle of, 6–7 colors, 5 creating for Hunter character, 4–7 foundation layer, 6 gray primer, 7 MDF (medium-density fiberboard), 5 metal versions of, 100 outline, 5 replicating, 99 scroll saw, 6 shaping, 6 spot putty, 7 textured styrene sheet, 6 bends, in foam, 63–64 blackwash, applying, 230, 234 block mold. See box mold blood splatter weathering, 239–242bolts making visible, 54 using to attach straps, 250–251 Bondo mixing with resin, 46 secrets of, 48 box mold. See also mold box back of belt buckle, 93–99 peeling off prototype, 97 breastplate making, 73–74, 77 raised pattern, 78 brush painting, 199. See also painting brushed steel faux finish, 211–212 bubbles adding vents for, 103 appearance in rotocasting, 138 preventing, 139 preventing in molds, 131–132 untrapping from rubber, 96 buckles, 249–250 bucks, explained, 156 burn marks and scorches, 237–238 burnt metal weathering, 238–239 buttplates, 260buttstock, building for Hunter’s rifle, 110–117 C cam buckles, 249–250 carbon fiber, faux finishes, 218–219 cardboard for drip wall, 137 using with Hunter helmet, 44 cast part making, 99 prepping for painting, 150–152 removing from mold box, 116 trimming for painting, 150–152 cast products, 90 casting resin, using rice with, 98 castings demolding, 98 explained, 89 improving, 131–132 catalyst, explained, 89 caulking edges with clay, 162 center release buckles, 249–250 chest. See breastplate chip brush, using with resin, 45 clamping framebuilding for vacforming, 164–165, 169–170 explained, 156 for vacuum forming machine, 176–179 clamps, using with battle axe, 14–15 clay caulking edges with, 162 oil- versus water-based, 158–159 sprue made of, 102 clay bed building for mold box, 111 registration keys, 111 clay blob, adding to mother mold, 143 clay tabs, adding to parting wall, 161 CNC (computer numeric control), 81–82 codpieces, 260 cold casting metal, 99–100 compound curves in foam, 63–64 contact cement, using with foam, 60 contour gauge, using with Hunter helmet, 54 corners, in foam, 63–64 costume armor. See armor cotton and canvas webbing straps, 249 craft foam, sourcing, 58 cube with notch, 3D model of, 30, 34 cup shape, making, 75–76curing gypsum products, 161 curing time, explained, 89 curves in foam, 63–64 cut-off wheel, using with mother mold, 146 cutting. See also relief cut foam, 59–60, 63 shape of battle axe, 13 cyanoacrylate adhesives, 11, 15–16, 34, 42 D dagger, 108 marking sides of, 102 mounted prototype, 101–102 prototype, mold, and cast part, 107 prototype removed from cut mold, 106 replicating, 108 sprue made of clay, 102 vents for bubbles, 103 degassing silicone, 122 demolding castings, 98 explained, 90 prototypes, 97, 115 dents and scratches, adding to armor, 77–78 doe, explained, 90draft, explained, 90 drills, using, xii D-rings, 249–250 drip walls, 137 from mother mold, 126 removing, 123 drybrushing, 225–227 duct tape dummy, 64–67 using with foil, 74 dummy. See duct tape E ears, protecting, ix elastic straps, 249 elbows and knees, 258 shaping, 73 enamel paint, 194–195 epoxy paint, 195 EVA foam. See also foam gluing straps to, 253 sourcing, 58 eye holes, rough trimming, 151 eyes, protecting, viii–ixF fabric straps, 249 factory-looking parts. See vacforming faux finishes carbon fiber, 218–219 leather, 212–214 metal, 210–212 wood grain, 214–218 fiberboard. See MDF (medium-density fiberboard) fiberglass adding to mother mold, 142–143 brushing resin into, 125 gluing straps to, 253 laying over resin, 124 resin and Bondo, 46 warning about, 125 fiberglass work, doing for Hunter helmet, 44–45 field repair kit, 264–265 filler, explained, 90 Flap tool, using in Pepakura, 32 flat backside on back of part, 93–99 florist’s foam, using for forming bucks flux capacitor, explained, 91 foam. See also EVA foamcontact cement, 60 corners, bends, and compound curves, 63–64 cutting, 59–60, 63 hiding seams, 62 joining seams, 60–61 lap joint, 62 melting and deforming, 63 reshaping by hand, 63–64 seams and joints, 61–62 for shin armor, 69 sourcing, 58 tracing template on, 72 using hot glue with, 60–61 foam armor human model, 65 tools and materials, 65 foam strip, sizing for forearm, 71 foil using duct tape with, 74 using with armor, 70 footman loops, 249–250 forearm, pattern for, 70–72 forming bucks, 156. See also molds building, 157–162 designing, 156–157finishing, 162 molds filled with plaster, 162 placement of, 169 plaster print coat, 159 strengthening, 160 thickening mold with plaster, 159 forming platen. See also platen placement of forming bucks, 169 using in vacforming, 166–174 for vacuum forming machine, 183–184 G gang mold, explained, 90 gauntlets, 158 cutting pattern for, 70 matched pair of, 72 trimming, 78 gel and gel time, explained, 90 glass reinforced plastic, 124 glue adhesion, 252 applying to battle axe, 11, 16 using to attach straps, 251 gluing straps to EVA foam, 253straps to sheet plastics, 251–252 goos, using to attach straps, 251 gray primer adding to Hunter helmet, 53 using for belt buckle, 7 using with wolf helmet, 83 gypsum products, curing, 161 H hand plate, sculpting, 158 handlers, 263–264 handplates, attaching, 257–258 hands, protecting, ix heat guns, using, xi–xii heat sources for vacuum forming machine, 177–179 helmet. See 3D model; Hunter helmet HIPS (high-impact polystyrene), choosing for vacforming, 163 hips and shoulders, 259 hole saw, using for battle axe, 10 hollow copies, making, 134 hot glue, using with foam, 60–61 hot knife, using to cut foam, 59 human model duct taping, 66–67 plastic wrapping, 65space for legs and arms, 67 Hunter character. See also belt buckle adhesive for binding sawdust, 5 belt buckle for, 4–7 forming shoulder for, 173 posing, 267 reference artwork, 5 Hunter helmet. See also 3D model; rotocasting; mother mold; rotocasting; wolf helmet parts 3D model, 35, 43 appearance of bubbles, 138 avoiding errors, 42 building essentials, 40–41 building rows of ridges, 54 building up rubber jacket, 138–139 choosing place to begin, 42 concept art, 35 contour gauge, 54 crown parts, 38 cured print coat, 139 detailing, 53–55 drip wall, 137 fiberglass work, 44–45 filling holes with spot putty, 55 finding starting point, 37gluing pieces together, 42 gray primer, 53 making hard, 43–50 making paper shiny, 45 making smooth, 50–53 making waterproof, 46 mother mold, 140–147 nose parts, 42 painted version of, 152 preparing prototype, 135–136 preparing work space, 138 printing, 40 problems with, 134 rearranging seams, 38 resin, 44–46 resin/Bondo mixture, 46 rough trimming eye holes, 151 scoring fold lines, 42 seams and tabs, 39 shaping, filling, and sanding, 52 silicone registration keys, 140 thixotropic additive, 139 tiny parts, 40 tools and materials, 40–41 unfolding process, 39workbench, 44 Hunter’s rifle. See also three-part silicone rubber molds barrel assembly, 24–25 bending sharp corners, 26 butt, 20–21 buttstock, 110 cutout for battery pack, 27 determining scale, 18–19 final assembly, 27–28 finishing, 131 forward body, 23–24 gluing pieces together, 27 holes drilled, 27 lights and electronics, 22–23 magazine well, 120 main body, 21–22 parts, 27 upper cover pieces, 25–27 Hydra, Liz, 187 I ice cube tray, using for registration keys, 121 J jack plane, using for battle axe, 9 jacket mold. See also mold jacketwith mother mold, 134 thickening, 126 jigsaw using for battle axe, 9 using with battle axe, 8 using with Hunter helmet, 54 K ketchup, using as masking agent, 228 keys, explained, 90 knees and elbows, 258 knives keeping sharp, 59 using, x Krix, Harrison, 187 L lacquer paint, 195 lap joint, using with foam, 62 leather faux finishes, 212–214 straps, 249 lungs, protecting, viii M magazine wellfilling with clay, 120 prepping for molding, 129 magnets, using with vacuum forming machine, 186 mannequin, building from duct tape, 64–68 masking agents, 228–229 masking tape painting, 206 removing, 208 using for painting, 205–208 using with gauntlet, 73 using with shin armor, 69 materials. See tools and materials MDF (medium-density fiberboard) using for battle axe, 8 using for Hunter character, 5 using for Wolf Warrior character, 11 wolf helmet parts, 83 metal, 210–212. See also patina weathering metal parts, simulating look of, 99–100 microballoons, adding, 116, 132, 149 mixing plaster, 160 model, explained, 90. See also prototypes mold box. See also box mold building, 103 for buttstock, 111clay bed, 111 coating with release agent, 114 demolded prototype, 115 demolding prototype, 106 disassembling, 104, 115 height of, 103 ink on outside of, 105 jeweler’s cut, 106 pouring in resin, 116 pouring rubber into, 104 reassembling, 115 relief cut, 104–105 removing cast part from, 116 serpentine cut in, 105 strapping together, 116 mold jacket, smoothing, 123. See also jacket mold mold release, spraying on, 126 mold-making material, 88–89 terminology, 89–91 molds. See also forming bucks; mother mold; multi-piece molds; rotocasting of clay, 88 explained, 90 filling with resin, 97–98peeling off prototypes, 97 piece with details on sides, 101–108 of silicone rubber, 89 sprues and vents, 112 mother mold. See also Hunter helmet; molds adding fiberglass, 142–143 building for Hunter helmet, 140–147 building second half of, 128–129 clay blob, 143 clay parting wall, 141 completing, 125–126 explained, 90 holes drilled around flange, 144 jacket mold with, 134 mixing instructions, 141 prying apart, 129 reassembling, 147 relief cut, 146–147 wall coated with resin, 142 mud weathering, 230–231 multi-piece molds, making with mold box, 110–117. See also molds mustard, using as masking agent, 228–229 N necks, ankles, and wrists, 254–256notches, cutting into paper template, 75 nuts, using to attach straps, 250–251 nylon straps, 249 O .OBJ format, converting models to, 30 one-piece molds. See Hunter’s belt buckle P padding adding, 246 installing, 247 materials, 246–247 paint. See also basecoats; spray painting alligatoring, 203 application processes, 196 applying, 200–201 blistering, 202 blushing, 201 brush marks, 204 compatibility, 195–196 crinkling or wrinkling, 203–204 elements of, 194 fish eyes, 203 grainy or bumpy surfaces, 202–203 hair, dust, lint, or bugs, 204masking tape, 205–208 problems and solutions, 201–204 sagging or running, 201 types of, 194–195 painting. See also brush painting armor, 80 masking tape, 206 prepping armor for, 79–80 prepping cast part for, 150–152 trimming cast part for, 150–152 paper, making shiny, 45 paper template, making, 75–76. See also template parachute buckles, 249–250, 259 parting line, explained, 90 parting wall clay tabs added to, 161 making from water-based clay, 159 parts for armor, 174 explained, 89 with flat backside, 93–99 sculpting, 158 patina weathering, 236–237. See also metal patterns. See also template bandage shears for forearm, 71forearm, 70–72 shaping, 68 template for shin armor, 69 test fitting for gauntlet, 72 peeling molds off prototypes, 97 pencil, rubbing with, 12–13 Pepakura Designer shareware. See also 3D printing; prototyping adhesives, 34 Check Corresponding Face tool, 37, 40–41 downloading, 30 Flap tool, 32 gluing seams, 34 model parts cut out, 33 Print Page Numbers box, 40 print settings, 33 printing on cardstock, 33 scored line for fold, 34 PETG (polyethylene terephthalate glycol-modified), 163 photos, posing for, 265–267 pipe fittings, boring and shimming, 17 plaster, mixing, 160 plaster mold, prying apart halves of, 161 plaster print coat, 159 plastics, choosing for vacforming, 163–164 platen, explained, 156. See also forming platenpolyester resins, warning about, 44–46. See also resin polystyrene, choosing for vacforming, 163 powdered brass, dusting mold with, 99 power tools, using, xii primer adding for rust weathering, 232 applying, 199–200 color, 228 print coat, pouring on prototype, 126 printing. See also 3D printing 3D model, 30 Hunter helmet, 40 Pepakura model on cardstock, 33 protective equipment, using, viii prototypes. See also model demolding, 115 preparing for rotocasting, 135–136 prototyping. See Pepakura Designer shareware, 82 back of belt buckle, 93–99 buttstock for Hunter’s rifle, 110–117 explained, 90 peeling box mold off of, 97 PVC pipe fittings, for battle axe, 17 Rrapid prototyping systems, 82 registration keys adding to clay bed, 112 making from ice cube tray, 121 in silicone surface, 140 for three-part silicone rubber mold, 123 release agent coating mold box with, 114 explained, 90 relief cut. See also cutting making for mold box, 104–105 for mother mold, 146–147 resin. See polyester resins covering with fiberglass mat, 124 filling mold with, 97–98 pouring into mold box, 116 resin cast parts, prepping for paint, 197 resin mixture, adding microballoons to, 149 respirators, wearing when painting, 198 rib piece, making, 76 rice, using with casting resin, 98 rifle. See Hunter’s rifle rivets and screw heads, 79 using to attach straps, 250–251Rondo gluing straps to, 253 making for Hunter helmet, 46–50 rotational casting, explained, 90 rotocasting, 147–149. See also Hunter helmet; molds explained, 90, 134 tools and materials, 134 rubber, pouring into mold box, 104, 113. See also silicone rubber rubber gloves, using to make Rondo, 47–50 rubber jacket mold. See jacket mold rubbing with pencil, 12–13 Rubin, Peter, 82 rust weathering, 231–235 S safety equipment, selecting, ix sanders, using, xii sandpaper, using, x–xi sawdust, binding with adhesive, 5 saws, using, xii scorches and burn marks, 237–238 scratches adding, 227 adding to Hunter helmet, 230 and dents, 77–78screw heads making visible, 54 and rivets, 79 screws driving for battle axe, 12 using to attach straps, 250–251 scroll saw, using for belt buckle, 6 sculpting parts, 158 seams gluing for Pepakura model, 34 hiding in foam, 62 joining for foam, 60 making in foam, 61–62 and panel lines, 77 sheet plastic bending sharp corners in, 26 gluing straps to, 251–252 shield for Wolf Warrior, 80 shin armor masking tape, 69 template for, 69 shoe covers, attaching, 258 shoulders forming, 173 and hips, 259silicone rubber. See also rubber; three-part silicone rubber molds for box mold, 95–96 cleaning up edge of, 124 degassing, 122 making molds from, 89 pouring, 96 untrapping bubbles in, 96 slide adjusters, 249–250 slush casting, explained, 90, 134 snaps to undersuit, 248 solvent cement, applying to battle axe, 16 space heaters. See heat sources for vacuum forming machine spin casting, explained, 90 spot putty using for belt buckle, 7 using with Hunter helmet, 55 spray painting, 199. See also paint spring clamps, using with battle axe, 14 sprue explained, 90 made of clay, 102 and vents for mold box, 112 .STL format, converting models to, 30 strap harness, 248 strappingdesign considerations, 253–254 materials, 249 tips, 260–261 straps attaching, 250–253 gluing to sheet plastics, 251–252 gluing to fiberglass and Rondo, 253 poking holes in, 251 styrene layers, holding together, 15 styrene sheet, using for belt buckle, 6 subtractive weathering, 227–230 T template. See also patterns for 3D model, 31 for forearm, 72 for shin armor, 69 tracing onto foam, 72 using with battle axe, 12 textured styrene sheet, using for belt buckle, 6 thixotropic additive, using with Hunter helmet, 139 three-part silicone rubber molds. See also Hunter’s rifle; silicone rubber clay bed, 119–120 jacket halves, 130 mold release, 126print coat, 121 prototype, 118–119 registration keys, 121, 123 removing clay, 127 removing drip wall, 123 thickening coats, 122 tools and materials, 118 tools and materials armor, 58, 70 bar clamps, 10 chip brush, 45 drills, xii foam armor, 65 forming bucks, 157–158 heat guns, xi–xii hole saw, 10 for Hunter helmet, 47–50 Hunter helmet, 40–41 jack plane, 9 jigsaw, 8 jigsaw blade, 54 knives, x power tools, xii rotocasting, 134 sanders, xiisandpaper, x–xi saws, xii screws, 12 scroll, 6 spring clamps, 14 three-part silicone rubber molds, 118 two-part mold with mold box, 110 utility knives, x two-part mold, 110–117 U undercut, explained, 91 undersuit snaps to, 248 Velcro to, 247–248 urethane casting resins adding filler for, 116 availability, 147 curing, 149 warning about, 98 urethane paint, 195 utility knives, using, x V vacforming building clamping frame, 164–165choosing plastics for, 163–164 forming bucks, 156–157 forming platen, 166–174 layers, 173 machine, 156 process, 156 terminology, 156 warning about, 156 vacuum chamber, 96, 122 vacuum forming machine clamping frame, 176–179 configurations, 180–183 forming platen, 183–184 grid for platen, 183–184 heat sources, 177–180 rare earth magnets, 186 toggle switch for heater, 187 using, 188–189 vacuum sources, 184–187 warning about, 176 Velcro, adding to undersuit, 247–249 vents adding for bubbles, 103 explained, 91 verisimilitude, explained, 221viscosity, explained, 91 Vitruvian Hunter, 245 W washes, adding, 222–225 weathering additive, 222–226 blood splatter, 239–242 burnt metal, 238–239 drybrushing, 225–227 mud, 230–231 patina, 236–237 rust, 231–235 scorches and burn marks, 237–238 subtractive, 227–230 washes, 222–225 wingnuts, using with molds, 130 wolf helmet parts, 83–84. See also Hunter helmet Wolf Warrior character battle axe for, 8–18 shield for, 80 wood grain, faux finishes, 214–218 workbench, for Hunter helmet, 44 wrists, ankles, and necks, 254–256
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