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عدد المساهمات : 18984 التقييم : 35458 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
| موضوع: كتاب Extrusion - The Definitive Processing Guide and Handbook الجمعة 03 نوفمبر 2023, 11:43 am | |
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أخواني في الله أحضرت لكم كتاب Extrusion - The Definitive Processing Guide and Handbook Second Edition John R. Wagner Jr. Eldridge M. Mount III Harold F. Giles Jr.
و المحتوى كما يلي :
Table of contents 1 - Extrusion Process Pages 1-8 Select 2 - Extruder Safety Book chapterNo access 2 - Extruder Safety Pages 9-11 Select 3 - Single Screw Extruder: Equipment Book chapterNo access 3 - Single Screw Extruder: Equipment Pages 13-34 Select 4 - Plastic Behavior in the Extruder Book chapterNo access 4 - Plastic Behavior in the Extruder Pages 35-52 Select 5 - Screw Design Book chapterNo access 5 - Screw Design Pages 53-63 Select 6 - Processing Conditions Book chapterNo access 6 - Processing Conditions Pages 65-73 Select 7 - Scale Up Book chapterNo access 7 - Scale Up Pages 75-77 Select 8 - Shear Rates, Pressure Drops, and Other Extruder Calculations Book chapterNo access 8 - Shear Rates, Pressure Drops, and Other Extruder Calculations Pages 79-81 Select 9 - Twin Screw Extrusion Process Book chapterNo access 9 - Twin Screw Extrusion Process Pages 83-89 Select 10 - Extruder Safety Book chapterNo access 10 - Extruder Safety Pages 91-93 Select 11 - Twin Screw Extruder Equipment Book chapterNo access 11 - Twin Screw Extruder Equipment Pages 95-113 Select 12 - Plastic Behavior in Twin Screw Extruders Book chapterNo access 12 - Plastic Behavior in Twin Screw Extruders Pages 115-132 Select 13 - Screw Design Book chapterNo access 13 - Screw Design Pages 133-140 Select 14 - Processing Conditions Book chapterNo access 14 - Processing Conditions Pages 141-150 Select 15 - Applications Book chapterNo access 15 - Applications Pages 151-155 Select 16 - Scale-Up Book chapterNo access 16 - Scale-Up Pages 157-159 Select 17 - Shear Rate, Pressure Drop, and Other Extruder Calculations Book chapterNo access 17 - Shear Rate, Pressure Drop, and Other Extruder Calculations Pages 161-163 Select 18 - Polymer Overview and Definitions Book chapterNo access 18 - Polymer Overview and Definitions Pages 165-177 Select 19 - Polymer Structure Book chapterNo access 19 - Polymer Structure Pages 179-185 Select 20 - Polymer Rheology Book chapterNo access 20 - Polymer Rheology Pages 187-193 Select 21 - Testing Properties Book chapterNo access 21 - Testing Properties Pages 195-205 Select 22 - Processing Recommendations for Various Resin Systems Book chapterNo access 22 - Processing Recommendations for Various Resin Systems Pages 207-219 Select 23 - Problem Solving Book chapterNo access 23 - Problem Solving Pages 221-225 Select 24 - Five Step Problem Solving Process Book chapterNo access 24 - Five Step Problem Solving Process Pages 227-230 Select 25 - Design of Experiments Book chapterNo access 25 - Design of Experiments Pages 231-245 Select 26 - Quality Book chapterNo access 26 - Quality Pages 247-250 Select 27 - Troubleshooting Mechanical Extrusion Problems Book chapterNo access 27 - Troubleshooting Mechanical Extrusion Problems Pages 251-263 Select 28 - Troubleshooting Extrusion Product Problems Book chapterNo access 28 - Troubleshooting Extrusion Product Problems Pages 265-279 Select 29 - Troubleshooting Sheet Extrusion Book chapterNo access 29 - Troubleshooting Sheet Extrusion Pages 281-294 Select 30 - Troubleshooting Cast Film Book chapterNo access 30 - Troubleshooting Cast Film Pages 295-300 Select 31 - Troubleshooting Blown Film Book chapterNo access 31 - Troubleshooting Blown Film Pages 301-306 Select 32 - Troubleshooting Profile and Pipe Book chapterNo access 32 - Troubleshooting Profile and Pipe Pages 307-310 Select 33 - Feed Systems Book chapterNo access 33 - Feed Systems Pages 311-329 Select 34 - Drying Book chapterNo access 34 - Drying Pages 331-339 Select 35 - Screen Changers Book chapterNo access 35 - Screen Changers Pages 341-348 Select 36 - Gear Pumps Book chapterNo access 36 - Gear Pumps Pages 349-356 Select 37 - Granulators Book chapterNo access 37 - Granulators Pages 357-360 Select 38 - Chillers and Heaters Book chapterNo access 38 - Chillers and Heaters Pages 361-364 Select 39 - Screw Cleaning and Purge Compounds Book chapterNo access 39 - Screw Cleaning and Purge Compounds Pages 365-372 Select 40 - Coextrusion Applications Book chapterNo access 40 - Coextrusion Applications Pages 373-389 Select 41 - Feedblocks and Dies Book chapterNo access 41 - Feedblocks and Dies Pages 391-400 Select 42 - Polymer Selection for Coextrusion Book chapterNo access 42 - Polymer Selection for Coextrusion Pages 401-409 Select 43 - Troubleshooting Coextrusion Book chapterNo access 43 - Troubleshooting Coextrusion Pages 411-424 Select 44 - Compounding Book chapterNo access 44 - Compounding Pages 425-434 Select 45 - Sheet and Cast Film Book chapterNo access 45 - Sheet and Cast Film Pages 435-452 Select 46 - Blown Film Book chapterNo access 46 - Blown Film Pages 453-463 Select 47 - Extrusion Coating and Lamination Book chapterNo access 47 - Extrusion Coating and Lamination Pages 465-468 Select 48 - Wire and Cable Coating Book chapterNo access 48 - Wire and Cable Coating Pages 469-474 Select 49 - Profile Extrusion Book chapterNo access 49 - Profile Extrusion Pages 475-485 Select 50 - Pipe and Tubing Extrusion Book chapterNo access 50 - Pipe and Tubing Extrusion Pages 487-496 Select 51 - Monofilament Book chapterNo access 51 - Monofilament Pages 497-503 Select 52 - Extrusion Blow Molding Book chapterNo access 52 - Extrusion Blow Molding Pages 505-512 Select 53 - Foam Extrusion Book chapterNo access 53 - Foam Extrusion Pages 513-517 Select 54 - Solid Stock Shapes Book chapterNo access 54 - Solid Stock Shapes Pages 519-521 Select 55 - Reprocessing Book chapterNo access 55 - Reprocessing Pages 523-524 Select Glossary Book chapterNo access Glossary Pages 525-538 Select Index Book chapterFull text access Index Index Note: Page numbers with “f” denote figures; “t” tables; “b” boxes. A abrasive wear, 80, 422 acrylonitrile butadiene styrene, 6, 114, 212, 227, 241, 255e257, 285, 379e380, 400t, 427, 462, 573, 604 activator, 605 adhesive failure, 453e454, 455f adhesive wear, 80, 318 adiabatic extrusion, 102 alloy, 23, 80, 85t, 141, 155, 194e195, 255, 264, 295, 303e304, 400t, 418, 422, 440t, 513e514 amorphous phase, 227, 454e455 anneal, 585e586, 588e589 antioxidants, 250 antistat, 457e458, 472, 590 apparent viscosity, 237 ASTM, 241e242, 244e247, 249e250 B barrier flight, 57e58, 74e79, 74f, 106, 204, 261, 323e324, 332 barrier properties, 268, 449, 454t, 455, 457e459, 463, 472, 474, 544, 551 barrier screw, 27, 57e58, 74e77, 85e86, 217e218 bimetallic, 23, 23t bimetallic liner, 23, 85t blister rings, 57e58, 159e160, 174, 324 blocking, 48, 50e51, 322, 534, 552e553 blown films, 8e9, 21e22, 30, 67, 68f, 106, 117, 165, 166f, 204, 228, 261, 262t, 283, 343, 359, 365, 365f, 368, 386, 433, 444t, 451, 453, 458, 460, 467, 470e475, 470f, 471f, 479e480, 479f, 495, 505, 530e531, 539e543, 539f, 540f, 541f, 542f, 543f, 544f, 545e548, 546f, 548t, 558, 575 blown film tower, 9, 117, 365f, 540, 543e544, 548 blow up ratio, 366, 453, 495, 546e547, 547t, 548f, 594 bond angle, 210, 210f bore, 23, 72, 85t, 140e141, 142f, 318, 412e413, 417e418 branched polymers, 222 breaker plate with screens, 144, 411 bridge, 7, 36e37, 39, 48, 138e139, 218, 319, 322, 379, 387, 524 brittle, 225e226, 231, 245, 245f, 262, 340, 352e353, 420, 530, 570 bubble instability, 365e367, 366f C capillary rheometer, 236e237, 236f cement mixer, 5, 113, 381e382 channel area, 160, 575 channel volume, 52e54, 72, 143, 154, 157, 323 channel width, 57e58, 75e79, 103t Charpy, 250, 250f classifier, 377, 510, 510f clearance, 26, 55e58, 75, 77, 81t, 106, 127, 130, 174, 200e201, 204, 423, 509 coefficient of thermal expansion, 65, 163e164, 247e248, 557 cohesive failure, 453e454, 455f colorants, 6, 27, 63, 125e126, 136, 157e158, 177e178, 178f, 195e196, 230, 325, 332, 353, 377e379, 395e396, 505, 511e512, 528e529, 555, 561 color concentrate, 56e57, 194e195, 331e332, 336, 352, 378e379 colors, 3e4, 6e7, 37e38, 38t, 56e60, 75, 94e95, 111e112, 114e115, 168, 187, 194e195, 209, 252, 273, 288, 292e293, 299, 309, 331e333, 336e337, 337f, 349, 352, 353f, 378e379, 425e426, 439e440, 441t, 444, 449, 455, 457e458, 462e464, 469e470, 472, 477, 485, 505, 510, 527, 555, 558e559, 571, 590, 613 compressive strength, 246 computer control, 36, 146, 421e422, 595 concentricity, 558e559, 575 cone and plate rheometer, 235 continuous breaker plates, 409 converter, 197, 267, 315 cooling and sizing, 573 copolymers, 115, 213, 220, 241, 255, 268e270, 273e274, 400te401t, 453, 455e456, 458, 560 core pin, 596 cores, 38, 228e229, 343, 459, 462, 464e465, 472e473, 523, 526, 535e536, 545, 557e559, 596, 600, 604, 606, 609 corrosive wear, 80, 318 crammer feeding, 7 creel, 556e557, 586e590, 590f crosslinking, 42, 125e126, 195, 212e213, 560 cutters, 426, 428, 508e513, 509f, 509t, 527, 545, 561e562, 570e571, 573, 579e581, 581f D deckles, 352, 361e362, 521f, 522, 531e532, 535, 539 degree of polymerization, 42, 219 densities, 47, 72, 230, 242, 259, 379 design of experiments, 89, 91, 94, 101, 181, 186, 291e305 die adapter, 28, 144, 334 die bolts, 13, 93, 121e122, 185, 531e532, 535 dispersion, 44, 57, 129, 129t, 177, 194e195, 267e268, 325, 340e341, 382, 396, 513 double bolt, 409, 413, 413f double bolt screen changer, 413e414 617drag flow, 31e32, 56, 60e61, 63, 237, 326 drum roller, 5, 113, 381e382 E elasticity, 234, 245, 458, 485, 492, 496e497 embossing, 533 EPDM, 212e213, 453, 569 ethylene propylene polymers, 213 ethylene vinyl alcohol, 214t, 450 extensional viscosity, 484e485, 493e494 extruder drive, 19e20, 136, 142, 320, 421 extrusion blow molding, 222, 234e235, 261, 442, 464, 593e594 extrusion coating, 458, 505, 551e553, 552f F fines, 153, 406, 407, 425e426, 440e441, 508e510 fishbone diagram, 286e287, 286f flame retardance, 242, 264, 304, 309 flame retardants, 3, 57, 80, 91, 111e112, 125e126, 157e158, 182, 194, 252, 256, 303e304, 325, 334, 349, 377e378, 393, 395e396, 505, 514, 614 flange, 139, 412, 444e445, 590 flash, 249, 594, 598, 613 flight depth, 24e27, 74, 131, 259, 264e266, 391f flight pitch, 152e153 flood feeding, 7, 50f, 52, 93, 389 foam extrusion, 266, 603e606 foaming agents, 424, 604, 606 Food and Drug Administration, 85t, 242, 263, 442, 451, 472 G gauge variation, 339, 339f, 346e347, 349, 360, 360f, 366e367, 367f, 424, 526, 530e532 gauging, 11, 119, 531e532, 535, 545, 551e552, 589e590 Gaylord, 4t, 91e92, 112t, 184e185, 427e428, 510 gel permeation chromatography, 216e217 glass transition, 9, 62t, 65, 117e118, 163e164, 194e195, 225, 227e228, 247e248, 355, 407, 445, 506, 553e554 granulators, 377, 425e428, 425f, 426f, 427f, 613e614 granules, 379, 391e392, 613e614 gravimetric feed, 6, 114 H haul-off, 544, 561, 569e570, 609e610 haze, 496e497, 497f, 534, 539 heat deflection temperature, 247, 255 heater bands, 14, 17, 22f, 23e24, 29, 32, 52, 92, 143, 145, 282, 294, 311, 332, 374, 396, 565 heating zones, 32, 145, 518e519 heat of fusion, 107, 205, 230, 507 heat stabilizers, 5, 113, 250, 514, 614 helical gears, 419e420 helix angle, 25e27, 61, 73e74, 73f, 78, 81t, 107e108 homopolymer, 268e270, 481, 482t, 483f hydraulic screen changer, 29, 30f, 73, 412e413, 412f hydraulic slide plate, 409 I inspection, 11, 15, 119, 123e124, 242, 286, 406, 510e511 Izod Impact, 249e250, 249f K Kelvin, 41, 239, 481 L laminar, 53, 75, 77e78, 234, 449e450, 467, 477, 518e519 laminates, 460, 517, 551e553, 614 lamination, 90, 220, 505, 517, 551f, 553, 554f lay-flat width, 539, 546e547, 547t, 548f L/D ratio, 18e19, 25e27, 44, 62e63, 66, 72, 74, 81t, 89, 91, 102, 132e133, 139e140, 152e153, 165, 171, 182, 256, 258e259, 261, 263e267, 269, 341, 396 leakage flow, 32, 56, 60, 127, 160 liner, 23, 26, 85t, 141, 141f, 201, 259t, 460, 517, 551 load cell, 236e237, 385e388, 395 long-term heat aging, 4, 112, 247e249, 514 loss-in-weight, 5e6, 93, 113e114, 136, 185, 377, 386e388, 393e395 loss modulus, 235 M masterbatch, 5, 57, 113, 378e379, 384 mechanical cleaning, 127, 444e447 melt blockage, 20e21 melt channel, 36e37, 78, 160, 468, 471, 484e485, 558, 564e565, 575 melt flow rate, 244, 496e497 melt index, 244, 259, 261t melt instability, 66, 164e165, 329e330, 479e480, 527 melt plug, 50e52, 89e90, 94, 319 microcellular foam, 603e604, 606e607 mixture experiments, 101, 295, 297, 303e305, 307f, 307t moisture-sensitive, 6, 32, 115, 145, 252, 258, 268, 353, 377, 401 multimanifold dies, 467, 469e474, 470f N non-Newtonian, 53, 60e61, 73e74, 209, 233, 236e237, 518e519 nonpolar, 96, 189, 190, 220, 359, 400, 451, 534e535, 551e552 Noryl, 6, 85t, 92t, 114, 183t, 194e195, 212, 241, 565t O orange peel, 552 overall length, 173 oxidation, 38, 114, 457 P Pareto diagram, 287, 288f permeability, 29t, 455, 457, 459 pilot, 279 pinholes, 458, 460, 548, 552, 559 plasticating, 8, 17, 47, 52e53, 144, 152e154, 154f plate-out, 66, 164, 335, 347, 350 Plexiglass 195, 241 PMMA. See polymethylmethacrylate (PMMA) pocket, 18, 26e27, 115, 151, 401, 551 polyacrylonitrile, 214t polybutylene, 214t polybutylene terephthalate, 6, 9, 62t, 63, 85t, 90, 92t, 114, 117e118, 183t, 212, 220, 227e229, 238t, 241, 248t, 252, 264, 268e269, 269t, 280, 356, 379e380, 400, 403t, 404, 440t, 462e463, 463f, 560, 604 618 INDEXpolychlorotrifluoroethylene, 214t, 270t polydispersity, 219 polydispersity index, 219 polyetherether ketone, 227, 241, 400t, 443t polyetherimide, 212, 227, 241, 252, 400t, 440t, 441, 443t polyethylene terephthalate, 6, 62t, 63, 71e72, 85t, 92t, 114e115, 183t, 212, 220, 227e229, 238t, 241, 248t, 251t, 252, 268e269, 269t, 379e380, 400, 402, 403t, 404, 424, 440t, 450, 450t, 451t, 454t, 455, 456t, 457t, 458, 536, 604 polyhexafluoropropylene, 214t polymer additives, 126, 129, 250e252 polymerization, 42, 114e115, 195e196, 213e216, 219e222, 222f, 416 polymer structures, 214t, 220e225, 222f, 227, 230, 329, 399, 603 polymethylmethacrylate (PMMA), 62t, 85t, 92t, 183t, 212, 214t, 227, 241, 248t, 262e263, 403t, 443t, 444t polyoxymethylene (POM), 124, 241 polyphenylene oxide/polystyrene blend (PPO/PS), 194e195, 212, 227, 241, 252, 440t, 441t, 442t, 443t polyphenylene sulfide (PPS), 212, 241, 252, 403t, 440t, 442t, 443t, 463, 585 polyphthalamide (PTA), 241 polysulfone (PSO/PSF), 6, 92t, 114, 183t, 212, 227, 241, 252, 400t, 424, 440t, 459, 536 polytetrafluoroethylene (Teflon), 214t, 270t polyurethanes, 92t, 114, 183t, 195e196, 212e213, 390e391, 441t, 443t, 526, 569, 573 polyvinylacetate, 214t polyvinylchloride, 5, 15, 51, 62t, 65t, 77e79, 83t, 85, 85t, 92t, 94, 113, 124e126, 143e144, 152, 154, 160e161, 163t, 183t, 186e187, 193e194, 196, 212, 214t, 227, 230, 238t, 241, 248t, 251t, 252, 266e268, 267t, 280, 318, 384, 401t, 416, 432t, 440t, 441t, 442, 443t, 444t, 462, 477, 522e523, 536, 560e561, 571, 573, 604 polyvinyldiene fluoride, 214t polyvinylidenechloride, 214t, 450t POM. See polyoxymethylene (POM) power law model, 60e61 PPO/PS. See polyphenylene oxide/ polystyrene blend (PPO/PS) PPS. See polyphenylene sulfide (PPS) practical residence time, 129, 129t pressure measurement, 38e40, 146e147 process capability, 86, 309, 312e313 product changes, 42, 43f, 91, 94e98, 186e192, 187f, 282, 330e331, 377, 380, 387, 390, 425e426, 444, 471, 512, 533 profile and pipe, 260t, 339, 371f, 372e373, 377, 441t, 451, 614 PSO/PSF. See polysulfone (PSO/PSF) PTA. See polyphthalamide (PTA) puller rolls, 281e282, 348e349, 359, 508, 510, 517e518, 524, 526e527, 529e531, 536e537, 539, 553e554 purge compounds, 439e440, 443e444 pyrometer, 37e38, 335 Q quench tank, 587e588, 587f R recycled plastics, 49 relaxation, 8e9, 64, 117, 162e163, 341, 563 relief, 137e138, 158e159, 433e434 reprocessing, 162, 212, 235e236, 377, 402, 449, 505, 593, 613e614 residence time distribution, 56e57, 114e115, 129, 129t, 132e133, 167e168, 167f, 195 rheometer, 41, 235e237, 236f ribbon blender, 5e6, 113, 381e383, 382f, 383f, 613 ribbon-type screen, 409, 415 Rockwell hardness, 420, 521, 565e566 rotary disk screen changer, 415e416 S screw axis, 44, 78 screw cleaning, 80e81, 377, 439e447 screw performance, 74, 85e86 sealing ring, 321 shank, 27, 44, 74 shaping and drawing, 8e9, 117 sharkskin, 66e67, 164e165, 271, 362e363 shear flow, 53, 234, 237 shear strain, 53, 57, 59t, 102t, 234 shear thinning, 53, 61, 73e74, 209, 234, 238, 480 sheet extrusion, 126, 265e266, 345, 416, 517e518 sheeting, 160, 197, 460, 505 shipping, 4, 11, 112, 119, 285, 449 shutdown, 14e15, 29, 48, 81e82, 89, 94e98, 122e124, 132, 135, 138e139, 181e183, 185e192, 282, 286e287, 315, 336, 361, 407, 412, 421e422, 444, 471, 495e496 silo, 4, 112 sink, 333, 343, 557, 563e564, 563f, 604 sleeve, 13, 15, 121e123, 420, 422, 555, 567 slitter, 530e531, 535, 544 soak, 17, 92e93, 185, 229e230, 315, 442, 447, 523 solid conveying zone, 151 solidification, 9e10, 117e118, 157, 341, 355, 579, 595e596, 609 solidification and cooling, 9e10, 117e118, 355, 579, 595e596, 609 solid shapes, 609 SPE 62, 72, 112, 130, 244, 339, 356, 389 specific gravity, 242e243, 256t, 257t, 287 spectroscopy, 42, 147, 231 spur gears, 419e420 square pitch, 26e27, 73e74, 102, 172, 264e265, 267e268, 389e390 stacker, 349, 518, 526e527 standard deviation, 81e82, 249, 293, 295e298, 309e310, 312, 388 starve feeding, 7, 20e21, 48e49, 51, 116, 116f, 122, 132, 136, 138, 149, 182e184, 322, 330, 333, 336e337, 354, 377e378, 383e384, 386f, 389, 418, 423, 494 statistical process control (SPC), 11, 32, 43, 81e82, 119, 145, 147, 282, 310e312, 422e423, 510, 589e590, 600 steady-state, 89, 93e94, 182e183, 186, 248, 279e280, 282, 406, 525 steady-state operation, 89, 93e94, 181, 186, 412, 548 storage modulus, 235 styrene acrylonitrile copolymer (SAN), 62t, 241, 255, 440t, 442t, 443t styrene butadiene copolymer (SB), 213, 241 T thermal properties, 247e248 thermoform, 265e266, 449, 459e462, 517, 606 INDEX 619thermoplastic polyesters, 212, 221f, 222, 241, 263, 270e271, 441, 512, 539, 566, 571 thermoset, 212e213, 221e222, 560 thickness gauges, 42, 527e530, 535 thickness measurement, 527e529 three-lobe, 129e131, 154, 172, 174, 199 throughput calculations, 60e61, 200 time-temperature relationship, 248e249, 249f tooling, 228e229, 564, 568, 594e599 transparent, 20, 226e228, 229t, 230, 259, 262, 265, 351, 365e366, 442, 529, 542, 546 tumble blenders, 5e6, 113, 381e383, 381f, 613 twin cone blender, 381e383 two-lobe, 129e131, 129f, 133, 154, 172, 174, 199 two-stage screw, 6, 27, 43e44, 44f, 261e262, 265e266, 285, 288, 320, 401, 603, 605e606 U ultraviolet, 3, 252, 333, 528 ultraviolet stabilizers, 252 underwater pelletizing, 431, 511e513 UV resistance, 242, 262 V vented extruder, 6, 43e44, 44f, 62e63, 62f, 115, 263e265, 337, 401 vent stack, 101, 140 vertical blender, 381, 383, 383f vertical extruders, 44, 44f viscoelasticity, 25e26, 31e32, 53, 60e61, 270e271, 485, 497e498, 563e564 W warped sheet, 355e356 windup, 32, 145, 349, 359, 365, 517e518, 526e527, 530e531, 533e537, 539, 544, 551e553, 556 wire and cable, 261, 270, 423, 449, 473, 555e559, 556f, 557f, 614 wrinkles, 362, 363f, 368, 368f, 545, 551 Z zero defects, 313
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