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| موضوع: كتاب Production at the Leading Edge of Technology الجمعة 19 مايو 2023, 1:16 am | |
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أخواني في الله أحضرت لكم كتاب Production at the Leading Edge of Technology Proceedings of the 12th Congress of the German Academic Association for Production Technology (WGP), University of Stuttgart, October 2022 Mathias Liewald , Alexander Verl , Thomas Bauernhansl , Hans-Christian Möhring Editors
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Contents Recent Developments in Manufacturing Processes Development of a Temperature-Graded Tailored Forming Process for Hybrid Axial Bearing Washers 3 J. Peddinghaus, Y. Faqiri, T. Hassel, J. Uhe, and B.-A. Behrens Study on the Compressibility of TiAl48-2-2 Powder Mixed with Elemental Powders 13 A. Heymann, J. Peddinghaus, K. Brunotte, and B.-A. Behrens Concept for In-process Measurement of Residual Stress in AM Processes by Analysis of Structure-Borne Sound 24 J. Groenewold, F. Stamer, and G. Lanza Characterisation and Modelling of Intermetallic Phase Growth of Aluminium and Titanium in a Tailored Forming Process Chain . 32 N. Heimes, H. Wester, O. Golovko, C. Klose, H. J. Maier, and J. Uhe Model Based Prediction of Force and Roughness Extrema Inherent in Machining of Fibre Reinforced Plastics Using Data Merging 42 Wolfgang Hintze, Alexander Brouschkin, Lars Köttner, and Melchior Blühm Mechanisms for the Production of Prestressed Fiber-Reinforced Mineral Cast 52 M. Engert, K. Werkle, R. Wegner, and H.-C. Möhring Development of Thin-Film Sensors for Data Acquisition in Cold Forging Tools . 61 A. Schott, M. Rekowski, K. Grötzinger, B. Ehrbrecht, and C. Herrmann Application of Reinforcement Learning for the Design and Optimization of Pass Schedules in Hot Rolling . 71 C. Idzik, J. Gerlach, J. Lohmar, D. Bailly, and G. Hirt ixx Contents Simulation of Hot-Forging Processes with a Temperature−Dependent Viscoplasticity Model 81 J. Siring, M. Schlayer, H. Wester, T. Seifert, D. Rosenbusch, and B.-A. Behrens Investigation on Adhesion-Promoting Process Parameters in Steel Bulk Metal Forming . 91 U. Lorenz, K. Brunotte, J. Peddinghaus, and B.-A. Behrens Finite Element Analysis of a Combined Collar Drawing and Thread Forming Process . 100 E. Stockburger, H. Wester, D. Rosenbusch, and B.-A. Behrens Monitoring of the Flange Draw-In During Deep Drawing Processes Using a Thin-Film Inductive Sensor . 111 T. Fünfkirchler, M. Arndt, S. Hübner, F. Dencker, M. C. Wurz, and B.-A. Behrens Parameter Investigation for the In-Situ Hybridization Process by Deep Drawing of Dry Fiber-Metal-Laminates . 122 M. Kruse, J. Lehmann, and N. Ben Khalifa Numerical Analysis of the Deep Drawing Process of Paper Boards at Different Humidities 131 N. Jessen, M. Schetle, and P. Groche Numerical and Experimental Failure Analysis of Deep Drawing with Additional Force Transmission . 142 P. Althaus, J. Weichenhain, S. Hübner, H. Wester, D. Rosenbusch, and B.-A. Behrens Efficient Digital Product Development Exemplified by a Novel Process-Integrated Joining Technology Based on Hole-Flanging 152 D. Griesel, T. Germann, T. Drogies, and P. Groche A Force-Sensitive Mechanical Deep Rolling Tool for Process Monitoring . 162 J. Berlin, B. Denkena, H. Klemme, O. Maiss, and M. Dowe Optimization of the Calibration Process in Freeform Bending Regarding Robustness and Experimental Effort 170 L. Scandola, M. K. Werner, D. Maier, and W. Volk Numerical and Experimental Investigations to Increase Cutting Surface Quality by an Optimized Punch Design 179 A. Schenek, S. Senn, and M. Liewald Process Design Optimization for Face Hobbing Plunging of Bevel Gears 189 M. Kamratowski, C. Alexopoulos, J. Brimmers, and T. BergsContents xi Experimental Investigation of Friction-Drilled Bushings for Metal-Plastic In-Mold Assembly . 199 M. Droß, T. Ossowski, K. Dröder, E. Stockburger, H. Wester, and B. -A. Behrens Localization of Discharges in Drilling EDM Through Segmented Workpiece Electrodes 209 K. Thißen, S. Yabroudi, and E. Uhlmann Experimental Studies in Deep Hole Drilling of Ti-6Al-4V with Twist Drills . 219 M. Zimon, G. Brock, and D. Biermann Determination of Largest Possible Cutter Diameter of End Mills for Arbitrarily Shaped 3-Axis Milling Features . 228 M. Erler, A. Koch, and A. Brosius Investigation of the Effect of Minimum Quantity Lubrication on the Machining of Wood . 238 A. Jaquemod, K. Güzel, and H.-C. Möhring Fluid Dynamics and Influence of an Internal Coolant Supply in the Sawing Process 246 C. Menze, M. Itterheim, H.-C. Möhring, J. Stegmann, and S. Kabelac Investigation of the Weld Line of Compression Molded GMT and UD Tape 256 J. Weichenhain, J. Wehmeyer, P. Althaus, S. Hübner, and B. -A. Behrens In-situ Computed Tomography and Transient Dynamic Analysis of a Single-Lap Shear Test with a Composite-Metal Clinch Point . 265 Daniel Köhler, Richard Stephan, Robert Kupfer, Juliane Troschitz, Alexander Brosius, and Maik Gude Development of Pressure Sensors Integration Method to Measure Oil Film Pressure for Hydrodynamic Linear Guides 276 B. Ibrar, V. Wittstock, J. Regel, and M. Dix Multivariate Synchronization of NC Process Data Sets Based on Dynamic Time Warping . 288 J. Ochel, M. Fey, and C. Brecher Investigation of the Process Limits for the Design of a Parameter-Based CAD Forming Tool Model . 297 J. Wehmeyer, R. Scheffler, R. Enseleit, S. Kirschbaum, C. Pfeffer, S. Hübner, and B. -A. Behrens Embossing Nanostructures . 307 D. Schmiele, R. Krimm, and B. -A. Behrensxii Contents Model-Based Diagnosis of Feed Axes with Contactless Current Sensing . 314 M. Hansjosten, A. Bott, A. Puchta, P. Gönnheimer, and J. Fleischer Measurement Setup and Modeling Approach for the Deformation of Robot Bodies During Machining 324 L. Gründel, J. Schäfer, S. Storms, and C. Brecher Determination of Tool and Machine Stiffness Based on Machine Internal and Quality Data 335 M. Loba, C. Brecher, M. Fey, F. Roenneke, and D. -F. Yeh Adaptable Press Foundation Using Magnetorheological Dampers 346 S. Fries, D. Friesen, R. Krimm, and B.-A. Behrens Implementation of MC-SPG Particle Method in the Simulation of Orthogonal Turning Process . 355 P. Rana, W. Hintze, T. Schall, and W. Polley Thermomechanical Multiscale PBF-LB-Process Simulation of Macroscopic Structures to Predict Part Distortion Recoater Collisions . 366 K. Drechsel, M. Frey, V. Schulze, and F. Zanger Digitization of the Manufacturing Process Chain of Forming and Joining by Means of Metamodeling . 376 P. Brix, M. Liewald, and M. Kuenzel Analysis of Cryogenic Minimum Quantity Lubrication (cMQL) in Micro Deep Hole Drilling of Difficult-to-Cut Materials 386 M. Sicking, J. Jaeger, E. Jaeger, I. Iovkov, and D. Biermann Friction Modeling for Structured Learning of Robot Dynamics 396 M. Trinh, R. Schwiedernoch, L. Gründel, S. Storms, and C. Brecher Potential of Ultra-High Performance Fiber Reinforced Concrete UHPFRC in Metal Forming Technology . 407 K. Holzer, F. Füchsle, F. Steinlehner, F. Ettemeyer, and W. Volk Smart Containers—Enabler for More Sustainability in Food Industries? 416 P. Burggräf, F. Steinberg, T. Adlon, P. Nettesheim, H. Kahmann, and L. Wu Investigation on the Influence of Geometric Parameters on the Dimensional Accuracy of High-Precision Embossed Metallic Bipolar Plates . 427 M. Beck, K. R. Riedmüller, M. Liewald, A. Bertz, M. J. Aslan, and D. CarlContents xiii Investigation of Geometrical and Microstructural Influences on the Mechanical Properties of an Extruded AA7020 Tube . 439 J. Reblitz, S. Wiesenmayer, R. Trân, and M. Merklein Metallic Plate-Lattice-Structures for a Modular and Lightweight Designed Die Casting Tool 451 B. Winter, J. Schwab, A. Hürkamp, S. Müller, and K. Dröder New Approaches in Machine Learning Impact of Data Sampling on Performance and Robustness of Machine Learning Models in Production Engineering 463 F. Conrad, E. Boos, M. Mälzer, H. Wiemer, and S. Ihlenfeldt Blockchain Based Approach on Gathering Manufacturing Information Focused on Data Integrity 473 T. Bux, O. Riedel, and A. Lechler Utilizing Artificial Intelligence for Virtual Quality Gates in Changeable Production Systems 484 A.-S. Wilde, M. Czarski, A. Schott, T. Abraham, and Christoph Herrmann Analytical Approach for Parameter Identification in Machine Tools Based on Identifiable CNC Reference Runs . 494 Philipp Gönnheimer, Robin Ströbel, and Jürgen Fleischer Application Areas, Use Cases, and Data Sets for Machine Learning and Artificial Intelligence in Production . 504 J. Krauß, T. Hülsmann, L. Leyendecker, and R. H. Schmitt Function-Orientated Adaptive Assembly of Micro Gears Based on Machine Learning 514 V. Schiller and G. Lanza Data Mining Suitable Digitization of Production Systems – A Methodological Extension to the DMME . 524 L. Drowatzky, H. Wiemer, and S. Ihlenfeldt An Implementational Concept of the Autonomous Machine Tool for Small-Batch Production 535 E. Sarikaya, A. Fertig, T. Öztürk, and M. Weigold Benchmarking Control Charts and Machine Learning Methods for Fault Prediction in Manufacturing . 545 S. Beckschulte, J. Mohren, L. Huebser, D. Buschmann, and R. H. Schmittxiv Contents Enabling Data-Driven Applications in Manufacturing: An Approach for Broadly Applicable Machine Data Acquisition and Intelligent Parameter Identification . 555 Philipp Gönnheimer, Jonas Hillenbrand, Imanuel Heider, Marina Baucks, and Jürgen Fleischer Data-Based Measure Derivation for Business Process Design 564 M. Schopen, S. Schmitz, A. Gützlaff, and G. Schuh Improving a Deep Learning Temperature-Forecasting Model of a 3-Axis Precision Machine with Domain Randomized Thermal Simulation Data . 574 E. Boos, X. Thiem, H. Wiemer, and S. Ihlenfeldt Game-Theoretic Concept for Determining the Price of Time Series Data 585 J. Mayer, T. Kaufmann, P. Niemietz, and T. Bergs Method for a Complexity Analysis of a Copper Ring Forming Process for the Use of Machine Learning 600 F. Thelen, B. Theren, S. Husmann, J. Meining, and B. Kuhlenkötter Advancements in Production Planning Prediction of Disassembly Parameters for Process Planning Based on Machine Learning 613 Richard Blümel, Niklas Zander, Sebastian Blankemeyer, and Annika Raatz A New Approach to Consider Influencing Factors in the Design of Global Production Networks . 623 M. Martin, S. Peukert, and G. Lanza Pushing the Frontiers of Personal Manufacturing with Open Source Machine Tools 633 M. Omer, T. Redlich, and J.-P. Wulfsberg Aggregated Production Planning for Engineer-To-Order Products Using Reference Curves 642 F. Girkes, M. Reimche, J. P. Bergmann, C. B. Töpfer-Kerst, and S. Berghof Template-Based Production Modules in Plant Engineering 652 J. Prior, S. Karch, A. Strahilov, B. Kuhlenkötter, and A. Lüder Lean Engineering and Lean Information Management Make Data Flow in Plant Engineering Processes 664 Sabrina Karch, Johannes Prior, Anton Strahilov, Arndt Lüder, and Bernd KuhlenkötterContents xv Sustainable Personnel Development Based on Production Plans 677 J. Möhle, L. Nörenberg, F. Shabanaj, M. Motz, P. Nyhuis, and R. Schmitt Very Short-Term Electric Load Forecasting with Suitable Resolution Quality – A Study in the Industrial Sector . 686 Lukas Baur, Can Kaymakci, and Alexander Sauer Approach to Develop a Lightweight Potential Analysis at the Interface Between Product, Production and Material . 696 S. Zeidler, J. Scholz, M. Friedmann, and J. Fleischer Improving Production System Flexibility and Changeability Through Software-Defined Manufacturing . 705 S. Behrendt, M. Ungen, J. Fisel, K.-C. Hung, M.-C. May, U. Leberle, and G. Lanza Improvement of Personnel Resources Efficiency by Aid of Competency-Oriented Activity Processing Time Assessment 717 A. Keuper, M. Kuhn, M. Riesener, and G. Schuh An Efficient Method for Automated Machining Sequence Planning Using an Approximation Algorithm . 727 S. Langula, M. Erler, and A. Brosius Early Detection of Rejects in Presses 737 J. Koß, A. Höber, R. Krimm, and B.-A. Behrens Aspects of Resilience of Production Processes Optimal Selection of Decarbonization Measures in Manufacturing Using Mixed-Integer Programming . 749 C. Schneider, S. Büttner, and A. Sauer Concept for Increasing the Resilience of Manufacturing Companies 761 J. Tittel, M. Kuhn, M. Riesener, and G. Schuh Industrialization of Remanufacturing in the Highly Iterative Product and Production Process Development (HIP3D) . 771 A. Hermann, S. Schmitz, A. Gützlaff, and G. Schuh Determining the Product-Specific Energy Footprint in Manufacturing 781 P. Pelger, C. Kaymakci, S. Wenninger, L. Fabri, and A. Sauer A Service-Oriented Sustainability Platform—Basic Considerations to Facilitate a Data-Based Sustainability Management System in Manufacturing Companies . 791 D. Koch, L. Waltersmann, and A. Sauerxvi Contents Leveraging Peripheral Systems Data in the Design of Data-Driven Services to Increase Resource Efficiency . 799 T. Kaufmann, P. Niemietz, and T. Bergs Potential for Stamping Scrap Reduction in Progressive Processes 810 S. Rosenthal, T. -S. Hainmann, M. Heuse, H. Sulaiman, and A. -E. Tekkaya Creating Digital Twins for Production Digital Twins in Battery Cell Production . 823 J. Krauß, A. Kreppein, K. Pouls, T. Ackermann, A. Fitzner, A. D. Kies, J. -P. Abramowski, T. Hülsmann, D. Roth, A. Schmetz, and C. Baum Use Cases for Digital Twins in Battery Cell Manufacturing 833 S. Henschel, S. Otte, D. Mayer, and J. Fleischer Author Index 843 Author Index MISC Öztürk, T., 535 A Abraham, T., 484 Abramowski, J. -P., 823 Ackermann, T., 823 Adlon, T., 416 Alexopoulos, C., 189 Althaus, P., 142, 256 Arndt, M., 111 Aslan, M. J., 427 B Bailly, D., 71 Baucks, Marina, 555 Baum, C., 823 Baur, Lukas, 686 Beck, M., 427 Beckschulte, S., 545 Behrendt, S., 705 Behrens, B. -A., 199, 256, 297, 307 Behrens, B.-A., 3, 13, 81, 91, 100, 111, 142, 346, 737 Ben Khalifa, N., 122 Berghof, S., 642 Bergmann, J. P., 642 Bergs, T., 189, 585, 799 Berlin, J., 162 Bertz, A., 427 Biermann, D., 219, 386 Blankemeyer, Sebastian, 613 Blühm, Melchior, 42 Blümel, Richard, 613 Boos, E., 463, 574 Bott, A., 314 Brecher, C., 288, 324, 335, 396 Brimmers, J., 189 Brix, P., 376 Brock, G., 219 Brosius, A., 228, 727 Brosius, Alexander, 265 Brouschkin, Alexander, 42 Brunotte, K., 13, 91 Burggräf, P., 416 Buschmann, D., 545 Büttner, S., 749 Bux, T., 473 C Carl, D., 427 Conrad, F., 463 Czarski, M., 484 D Dencker, F., 111 Denkena, B., 162 Dix, M., 276 Dowe, M., 162 Drechsel, K., 366 Dröder, K., 199, 451 Drogies, T., 152 Droß, M., 199 Drowatzky, L., 524 E Ehrbrecht, B., 61 Engert, M., 52 Enseleit, R., 297 Erler, M., 228, 727 Ettemeyer, F., 407 F Fabri, L., 781 Faqiri, Y., 3 Fertig, A., 535 Fey, M., 288, 335 Fisel, J., 705 Fitzner, A., 823 Fleischer, J., 314, 696, 833 Fleischer, Jürgen, 494, 555 Frey, M., 366 Friedmann, M., 696 Fries, S., 346 Friesen, D., 346 Füchsle, F., 407 Fünfkirchler, T., 111 G Gerlach, J., 71 Germann, T., 152 Girkes, F., 642 Golovko, O., 32 Gönnheimer, P., 314 Gönnheimer, Philipp, 494, 555 Griesel, D., 152 Groche, P., 131, 152 Groenewold, J., 24 Grötzinger, K., 61 Gründel, L., 324, 396 Gude, Maik, 265 Gützlaff, A., 564, 771 Güzel, K., 238 H Hainmann, T. -S., 810 Hansjosten, M., 314 Hassel, T., 3 Heider, Imanuel, 555 Heimes, N., 32 Henschel, S., 833 Hermann, A., 771 Herrmann, C., 61 Herrmann, Christoph, 484 Heuse, M., 810 Heymann, A., 13 Hillenbrand, Jonas, 555 Hintze, W., 355 Hintze, Wolfgang, 42 Hirt, G., 71 Höber, A., 737 Holzer, K., 407 Hübner, S., 111, 142, 256, 297 Huebser, L., 545 Hülsmann, T., 504, 823 Hung, K.-C., 705 Hürkamp, A., 451 Husmann, S., 600 I Ibrar, B., 276 Idzik, C., 71 Ihlenfeldt, S., 463, 524, 574 Iovkov, I., 386 Itterheim, M., 246 J Jaeger, E., 386 Jaeger, J., 386 Jaquemod, A., 238 Jessen, N., 131 K Kabelac, S., 246 Kahmann, H., 416 Kamratowski, M., 189 Karch, S., 652 Karch, Sabrina, 664 Kaufmann, T., 585, 799 Kaymakci, C., 781 Kaymakci, Can, 686 Keuper, A., 717 Kies, A. D., 823 Kirschbaum, S., 297 Klemme, H., 162 Klose, C., 32 Koch, A., 228 Koch, D., 791 Köhler, Daniel, 265 Koß, J., 737 Köttner, Lars, 42 Krauß, J., 504, 823 Kreppein, A., 823 Krimm, R., 307, 346, 737 Kruse, M., 122 Kuenzel, M., 376 Kuhlenkötter, B., 600, 652 Kuhlenkötter, Bernd, 664 Kuhn, M., 717, 761 Kupfer, Robert, 265 L Langula, S., 727 Lanza, G., 24, 514, 623, 705 Leberle, U., 705 Lechler, A., 473 Lehmann, J., 122 Leyendecker, L., 504Author Index 845 Liewald, M., 179, 376, 427 Loba, M., 335 Lohmar, J., 71 Lorenz, U., 91 Lüder, A., 652 Lüder, Arndt, 664 M Maier, D., 170 Maier, H. J., 32 Maiss, O., 162 Mälzer, M., 463 Martin, M., 623 May, M.-C., 705 Mayer, D., 833 Mayer, J., 585 Meining, J., 600 Menze, C., 246 Merklein, M., 439 Möhle, J., 677 Mohren, J., 545 Möhring, H.-C., 52, 238, 246 Motz, M., 677 Müller, S., 451 N Nettesheim, P., 416 Niemietz, P., 585, 799 Nörenberg, L., 677 Nyhuis, P., 677 O Ochel, J., 288 Omer, M., 633 Ossowski, T., 199 Otte, S., 833 P Peddinghaus, J., 3, 13, 91 Pelger, P., 781 Peukert, S., 623 Pfeffer, C., 297 Polley, W., 355 Pouls, K., 823 Prior, J., 652 Prior, Johannes, 664 Puchta, A., 314 R Raatz, Annika, 613 Rana, P., 355 Reblitz, J., 439 Redlich, T., 633 Regel, J., 276 Reimche, M., 642 Rekowski, M., 61 Riedel, O., 473 Riedmüller, K. R., 427 Riesener, M., 717, 761 Roenneke, F., 335 Rosenbusch, D., 81, 100, 142 Rosenthal, S., 810 Roth, D., 823 S Sarikaya, E., 535 Sauer, A., 749, 781, 791 Sauer, Alexander, 686 Scandola, L., 170 Schäfer, J., 324 Schall, T., 355 Scheffler, R., 297 Schenek, A., 179 Schetle, M., 131 Schiller, V., 514 Schlayer, M., 81 Schmetz, A., 823 Schmiele, D., 307 Schmitt, R. H., 504, 545 Schmitt, R., 677 Schmitz, S., 564, 771 Schneider, C., 749 Scholz, J., 696 Schopen, M., 564 Schott, A., 61, 484 Schuh, G., 564, 717, 761, 771 Schulze, V., 366 Schwab, J., 451 Schwiedernoch, R., 396 Seifert, T., 81 Senn, S., 179 Shabanaj, F., 677 Sicking, M., 386 Siring, J., 81 Stamer, F., 24 Stegmann, J., 246 Steinberg, F., 416 Steinlehner, F., 407 Stephan, Richard, 265 Stockburger, E., 100, 199 Storms, S., 324, 396 Strahilov, A., 652 Strahilov, Anton, 664 Ströbel, Robin, 494 Sulaiman, H., 810 T Tekkaya, A. -E., 810 Thelen, F., 600 Theren, B., 600846 Author Index Thiem, X., 574 Thißen, K., 209 Tittel, J., 761 Töpfer-Kerst, C. B., 642 Trân, R., 439 Trinh, M., 396 Troschitz, Juliane, 265 U Uhe, J., 3, 32 Uhlmann, E., 209 Ungen, M., 705 V Volk, W., 170, 407 W Waltersmann, L., 791 Wegner, R., 52 Wehmeyer, J., 256, 297 Weichenhain, J., 142, 256 Weigold, M., 535 Wenninger, S., 781 Werkle, K., 52 Werner, M. K., 170 Wester, H., 32, 81, 100, 142, 199 Wiemer, H., 463, 524, 574 Wiesenmayer, S., 439 Wilde, A.-S., 484 Winter, B., 451 Wittstock, V., 276 Wu, L., 416 Wulfsberg, J.-P., 633 Wurz, M. C., 111 Y Yabroudi, S., 209 Yeh, D. -F., 335 Z Zander, Niklas, 613 Zanger, F., 366 Zeidler, S., 696 Zimon, M., 219
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