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| موضوع: كتاب Making Your CAM Journey Easier with Fusion 360 الخميس 04 مايو 2023, 4:08 am | |
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أخواني في الله أحضرت لكم كتاب Making Your CAM Journey Easier with Fusion 360 Learn the basics of turning, milling, laser cutting, and 3D printing FABRIZIO Cimo
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Table of Contents PrefacePart 1 – Implementing Turning Operations in Fusion 360 1 G etting Started with Turning and Its Tools Technical requirements Approaching a lathe and its components Cylindrical coordinate system Different types of turning operations Understanding the main parameters Turning speed Cutting speed Cutting depth Cutting feed Cutting power Exploring main machining strategies Longitudinal operations Facing operations Plunging operations Profiling operations Understanding tool geometry Tool edges Tool surfaces Tool angles Summary 2Handling Part Setup for Turning Technical requirements Exploring the main interface of a CAM project Finding example projects in Fusion 360 Importing our chuck Understanding how to set up the first part to be machined Setup tab Stock tab The Post Process tab Summary 3 D iscovering the Tool Library and Custom Tools Technical requirements Discovering the tool library Creating a new tool Getting a sample tool Creating a new tool Importing a third-party tool library Importing new tools with a plugin (CoroPlus) Summary 4 Im plementing Our First Turning Operation Technical requirements Setting up a facing operationUsing CoroPlus to calculate cutting parameters Entering the cutting parameters into Fusion 360 Discovering tool simulation Checking the generated G-code Settings Operations Summary 5 D iscovering More Turning Strategies Technical requirements Turning Profile (Roughing) The Tool tab The Geometry tab The Passes tab Simulation Turning Profile (Finishing) The Tool tab The Geometry tab The Passes tab Simulation Turning Threads The Tool tab The Geometry tab The Radii tab The Passes tab Simulation Drilling The Tool tabThe Geometry tab The Cycle tab Turning Groove The Tool tab The Geometry tab The Passes tab Simulation Turning Part The Tool tab The Geometry tab The Radii tab The Passes tab Simulation SummaryPart 2 – Milling with Fusion 360 6 G etting Started with Milling and Its Tools Technical requirements Understanding what milling is and how it works Cartesian machines Multi-axis machines Understanding the main cutting parameters Spindle speed and cutting speed Cutting depths Feed step Cutting power and torque Introducing the most common milling operations Face milling Shoulder milling Slot milling Profile milling Other Summary 7 O ptimizing the Shape of Milled Parts to Avoid Design Flaws Technical requirements Handling undercuts and accessibility Changing part orientation relative to the toolUsing a multi-axis machine Creating custom tools Backside milling Learning how to manage mill radius Reducing the mill radius Tweaking our part geometry Changing the cutting direction Solving a very bad design Undercut face Missing tool radii Counterbore holes All around radii Summary 8Part Handling and Part Setup for Milling Technical requirements Understanding the part Choosing part placements Choosing a part fixture Choosing WCS offsets Defining the first setup Setup tab Stock tab Post Process tab Defining the second setup Setup tab Stock tab Post Process Summary 9 Im plementing Our First Milling Operations Technical requirements Face milling Using CoroPlus to find the best tool for face milling and shoulder milling Implementing face milling with Fusion 360 Shoulder milling Calculating the cutting parameters by hand Shoulder milling inside Fusion 360 Drilling The Tool tabThe Geometry tab The Heights tab The Cycle tab Tapping Summary 10 Machining the Second Placement Technical requirements Face milling Implementing a roughing operation using adaptive clearing The Tool tab The Geometry tab The Heights tab The Passes tab The Linking tab Milling a hole The Tool tab The Geometry tab The Heights panel The Passes tab Finishing the part using a morphed spiral The Tool tab The Geometry tab The Heights panel The Passes tab Thread milling Thread geometry Picking the proper threading toolImplementing thread milling in Fusion 360 SummaryPart 3 – Laser Cutting Using Fusion 360 11 Getting Started with Laser Cutting Technical requirements Introducing lasers How does a laser cut? Reviewing the pros and cons of laser cutting Advantages of laser cutting Drawbacks of laser cutting Summary 12 Nesting Parts for Laser Cutting Technical requirements Presenting the example model Understanding nesting optimization Sheet format Batch volume Creating a nesting with Fusion 360 Manual placement The Arrange command The Nesting and Fabrication extension Summary 13Creating Our First Laser Cutting Operation Technical requirements Using Fusion 360 for laser cutting Creating a new setup for laser cutting The Setup tab The Stock tab The Post Process tab Creating a new cutting tool The Cutter tab The Cutting data tab Implementing our first cutting operation The Tool tab The Geometry tab The Heights tab Simulation results SummaryPart 4 – Using Fusion 360 for Additive Manufacturing 14 Getting Started with Additive Manufacturing Technical requirements Introducing additive manufacturing Exploring the pros and cons of 3D printing over conventional manufacturing processes The pros of 3D printing The cons of 3D printing Comparing different 3D-printing technologies Fused deposition modeling Introducing stereolithography Introducing selective laser sintering Summary 15 Managing the Limitations of FDM Printers Technical requirements Printing overhang geometries Facing overhangs (undercuts) in 3D printing Improving our prints using support structures Understanding bed adhesion Understanding anisotropies of the printed part Choosing the first layer placement and part orientation Summary16 Printing Our First Part Technical requirements Presenting the model Creating a new printing setup Orienting the model onto the build platform Place parts on platform Minimize Build Height Automatic Orientation Generating the support structures Simulating the toolpath Using the post-processor Summary 17 Understanding Advanced Printing Settings Technical requirements Creating a new printing preset Understanding general parameters Understanding extruder parameters Extrusion options Extruder 1 options Understanding shell parameters Understanding infill parameters Understanding print bed adhesion Thermal expansion and shrinkage Print bed adhesion Understanding support material parametersUnderstanding speed parameters Speed Acceleration Jerk Understanding tessellation parameters SummaryPart 5 – Testing Our Knowledge 18 Quiz Technical requirements Questions Turning (from Chapters 1 to 5) Milling (from Chapters 6 to 10) Laser cutting (from Chapters 11 to 13) Additive manufacturing (from Chapters 14 to 17) Answers Turning Milling Laser cutting Additive manufacturing Summary Index Other Books You May Enjoy Index As this ebook edition doesn't have fixed pagination, the page numbers below are hyperlinked for reference only, based on the printed edition of this book. Symbols 2D Adaptive Clearing command 233 Geometry tab 234-236 Passes tab 236, 237 Tool tab 233 3D-printed component, limitations 355 anisotropies 361 bed adhesion 360 overhang geometries, printing 356 3D printing cons 346 facing overhangs 357, 358 pros 343 3D printing, cons limited part dimensions 348 limited range of materials 348 scalability 346-348 3D printing, pros complex shapes 343 composites 345 just in time supplying 345 rapid prototyping 344 Aacceleration 293, 407 Accessibility Analysis command 178, 179 actors, turning chip 4 chuck 4 cutting tool 4 machined stock 4 Adaptive Clearing Geometry tab 256 Heights tab 256-258 Linking tab 260-262 Passes tab 258-260 Tool tab 255 additive manufacturing 342 anisotropies 309 of printed part 361 Arrange command 302-304 using 306, 307 Automatic Orientation 374 Parameters tab 375 Ranking tab 375-379 auxiliary cutting edge 19 auxiliary flank 21 B ba ckside milling 184 batch volume 300, 301 bed adhesion 360 bending 27, 28Bore Geometry tab 264 Heights pane 264, 265 Passes tab 265-268 Tool tab 263 C ca lamine 295 CAM project interface 32, 33 Cartesian coordinates 5 Cartesian machines 160, 161 chuck importing 35-38 Chuck subpanel Chuck reference 53 Offset value 53, 54 climb milling 166 CO2 lasers 291 components 304, 305 composite 345 computer numerical control (CNC) machine 32 conventional milling 166 CoroPlus 77 new tools, importing with 78-83 used, for calculating cutting parameters 87-91 used, for finding tool for face milling and shoulder milling 216-222 counterboring 143 Cutter tab 328kerf width 329 nozzle diameter 328 Cutting data tab 329 Assist gas 330 Cut height 330 Cut Power 330 Cutting feedrate 330 Pierce height 330 Pierce power 330 Pierce time 330 Pressure 330 cutting depth 11, 163 axial depth of cut 163, 164 radial depth of cut 163, 164 cutting edge 19 cutting feed 11-13 cutting operation implementing 330 cutting parameters 162 calculating, with CoroPlus 87-91 cutting depth 163 cutting power 168, 169 cutting speed 162, 163 cutting torque 168, 169 entering, into Fusion 360 91, 92 feed step 164 spindle speed 162, 163 cutting power 13, 14, 168, 169cutting speed 10, 11, 162, 163 cutting tool creating 326, 327 Cutter tab 328 Cutting data tab 329 Geometry tab 332, 333 Height tab 335 simulation result 336, 337 Tool tab 331, 332 cutting torque 168, 169 cylindrical coordinates 5, 6 D de featuring 51 discretization 99 down milling 166 draft analysis 179 Drilling 140, 238 Cycle tab 142, 242-244 Geometry tab 141, 142, 240 Heights tab 240-242 Tool tab 140, 141, 239 E el ectromagnetic (EM) wave 290 electromagnetic spectrum 290 entering angle 26-28 example part 298, 299 model, presenting 365, 366exothermic reaction 295 external machining 7 Extruder 1 options 394, 395 extruder parameters reviewing 392, 393 extrusion options 393, 394 F Fa ce command Geometry tab 226 Passes tab 226-229 Tool tab 224, 225 face milling 170, 171, 216, 250, 251 CoroPlus, used for finding best tool 216-223 implementing, with Fusion 360 224 facing operation CoroPlus, for calculating cutting parameters 87-91 cutting parameters, entering into Fusion 360 91-94 setting up 86, 87 facing operations 16 facing overhangs in 3D printing 357, 358 feed per revolution 166-168 feed per tooth 165, 166 feed step 164 feed per revolution 166-168 feed per tooth 165, 166 table feed 168 fiber lasers 291first layer placement selecting 362-364 Fused Deposition Modeling (FDM) 349 advantages 349 disadvantages 350 Fusion 360 example projects, finding 33-35 using, for laser cutting 321, 322 G Gcode 59, 60 checking 111, 112 reference link 116 general parameters reviewing 390-392 generative design 343 Geometry tab 332, 333 options 333 H H igh-Speed Steel (HSS) 221 hole milling 262 I i nfill parameters 398-400 infrared (IR) 291 internal machining 7 Jjaws 36 jerk 408 just in time supplying 345 K ke rf width 329 kilowatts (kW) 13 L La ntek URL 292 laser cutting 293 advantages 293, 294 drawbacks 294-296 Fusion 360, using 321, 322 Post Process tab 325 setup, creating 322 Setup tab 323, 324 Stock tab 324 laser-cutting machine working 291-293 lasers 289-291 lathe 4 longitudinal machining 15 loop options all loops 333 inner loops 333 outer loops 333 Mmachining issues, solving 191 counterbore holes 195, 196 fillets 197 missing tool radii 194 undercut face 191 machining strategies 15 facing operations 16 longitudinal operations 15 plunging operations 16, 17 profiling operations 17, 18 main flank 21 manufacturing model 317 meters over seconds squared (m/s2) 293 meters per minute (m/min) 10, 134, 162 microwaves 290 millimeters (mm) 10 millimeters per revolution (mm/rev) 11, 166 milling 160 cartesian machines 160, 161 multi-axis machines 161, 162 working 160 milling operations 170 face milling 170, 171 other types 175, 176 profile milling 175 shoulder milling 172 simulation, running 246, 247 slot milling 173, 174mill radius cutting direction, changing 189, 190 managing 185 part geometry, tweaking 188, 189 reducing 186, 187 Minimize Build Height command 372-374 model orienting, onto build platform 370 Model subpanel Model 50 Spun Profile 51, 52 Morphed Spiral Geometry tab 271, 272 Heights panel 272 Passes tab 273-275 Tool tab 270, 271 using 269, 270 multi-axis machine used, for undercut analysis 181 multi-axis machines 161, 162 multiple setup versus single setup 204 multi-start threads reference link 137 N ne sting 294, 299 Arrange command 302-304 batch volume 300, 301Global Parameters panel 315, 316 manual placement 302 Nesting and Fabrication extension 307 Output panel 316-319 Packaging tab 314, 315 Shape tab 313 sheet format 299, 300 Study tab 312 with Fusion 360 302 Nesting and Fabrication extension 307 material and sheet format 307-310 part list 310-312 Newton meter (Nm) 169 nose angle 24, 25 nose edge 19, 20 nozzle diameter 328 O ov erhangs 375 P pa rt 200 part catcher 152 part fixture selecting 202-204 part nesting creating 312 part orientation selecting 362-364part placements selecting 201, 202 piercing 330 Place parts on platform command 371, 372 plugin 77 plunging operations 16, 17 polymerization 351 Post Process command 112 operations 114-116 settings 112-114 postprocessing 59 post-processor 59 using 384, 385 Post Process tab 59, 209, 210, 212, 213, 325 Machine WCS 61 Program Comment 61 Program Name/Number 61 print bed adhesion 400-404 printing preset creating 388-390 printing setup creating 366-370 prints improving, with support structures 358, 359 profile milling 175 profiling operations 17, 18 Q qu enching 295R ra dio waves 290 rake angle 22 rake surface 21 rapid prototyping 344 relief angle 23 revolutions per minute (RPM) 10, 162 rotation per minute (rpm) 134 roughing operation implementing, with adaptive clearing 251-254 Round-tool KAPR 28, 29 S Sa fe Z Offset 49, 50 Safe Z Reference 47, 48 sample tool obtaining 66, 67 Selective Laser Sintering (SLS) 352, 353 advantages 353 disadvantages 353 setup 39 Setup subpanel Operation type 41 Spindle 42 Setup tab 40, 41, 207-211, 323, 324 Chuck subpanel 52 Machine 41 Model subpanel 50Safe Z 47 Setup subpanel 41 Work Coordinate System (WCS) 43-47 sheet format 299, 300 sheet stacking 313 shell parameters 395-398 shoulder milling 172, 229 centerline placement 172, 173 CoroPlus, used for finding best tool 216-223 cutting parameters, evaluating 229-232 in Fusion 360 233 milling diameter, selecting 172 Simulate interface current operation 104 progress bar 104 SIMULATE panel 104 simulation controls 105 speed cursor 105 stock 104 tool 104 single setup versus multiple setup 204 slot milling 173, 174 tasks 174 speed parameters 405, 406 acceleration 407, 408 jerk 408 speed 407spindle 42 spindle orientation 189 spindle speed 162, 163 stereolithography (SLA) 350-352 advantages 351 disadvantages 351, 352 Stock tab 54, 55, 208, 209, 211, 324 Fixed size box 56 Fixed size cylinder 58 Fixed size tube 58 From preceding setup 59 From solid 58 Relative size box 56, 57 Relative size cylinder 58 Relative size tube 58 support material parameters 404, 405 support structures generating 379-381 used, for improving prints 358, 359 T ta ble feed 168 tabs 334 options 334, 335 tapping 143, 244 drilling’s Cycle tab, used 246 drilling’s Heights tab, used 245 drilling’s Tool tab, used 245 tessellation 408parameters 408-410 thermal expansion 401 thermal shrinkage 401 third-party tool library importing 74-77 thread geometry 276-279 threading tool selecting 279 thread milling 275 Geometry tab 282 Heights tab 283 implementing, in Fusion 360 280 Passes tab 284, 285 Tool tab 280, 281 tool cloning 67, 68 creating 65 tool angles 21 entering angle 26-28 nose angle 24, 25 rake angle 22 relief angle 23 tool edges 18, 19 auxiliary cutting edge 19 cutting edge 19 nose edge 19, 20 tool flanks auxiliary flank 21main flank 21 tool geometry 18 usages 25, 26 tool library 64, 65 Cutting data tab 71, 72 General tab 68, 69 Holder tab 70 Insert tab 69 Post Processor tab 73 Setup tab 71 toolpath simulating 382-384 tool simulation 102 discovering 102-111 simulated result 105 tool surfaces 20, 21 rake surface 21 tool flanks 21 Tool tab 331, 332 turning 4 Turning Face 93 Geometry tab 94, 95 Passes tab 99-101 Radii tab 95-98 Tool tab 93, 94 Turning Groove 144, 145 Geometry tab 147, 148 Passes tab 148, 149Simulation 150 Tool tab 145-147 turning operations 6 external machining 7 internal machining 7 turning operations, parameters 8 cutting depth 11 cutting feed 11-13 cutting power 13, 14 cutting speed 10, 11 turning speed 9 Turning Part 150, 151 Geometry tab 152-154 Passes tab 154, 155 Radii tab 154 Simulation 156 Tool tab 151, 152 Turning Profile (Finishing) 126, 127 Geometry tab 128 Passes tab 128, 129 Simulation 130 Tool tab 127, 128 Turning Profile (Roughing) 118-120 Geometry tab 123 Passes tab 124, 125 Simulation 125, 126 Tool tab 120-122 turning speed 9Turning Threads 130-132 Geometry tab 134, 135 Passes tab 136-138 Radii tab 136 Simulation 138, 139 Tool tab 133, 134 U un dercut analysis backside milling 184 custom tools, creating 182-184 multi-axis machine, using 181 part orientation, changing 180, 181 undercut face, solving with custom tool 193, 194 with deep milling 193 with inclined tool 191, 192 undercuts 356 handling 178, 179 up milling 166 W Wo rk Coordinate System (WCS) 33, 43-47, 205 offsets, selecting 204-206
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