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 |  موضوع: كتاب Tool and Manufacturing Engineers Handbook Knowledge Base - Volume Ill - Materials, Finishing, and Coating الخميس 23 يونيو 2022, 10:15 pm | |
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Tool and Manufacturing Engineers Handbook Knowledge Base - Volume Ill - Materials, Finishing, and Coating
FOURTH EDITION
A reference bookfor manufacturing engineers, managers, and technicians
Charles Wick, CMfgE
Editor-in-Chief
Raymond F. Veilleux
Staff Edito1:
و المحتوى كما يلي :
CONTENTS
VOLUME lll.MATERlALS. FINISHING AND COATING
Symbols and Abbreviations xi
Section 1-Engineering Materials
Engineering Materials. Carbon and Alloy Steels . 1-1
Stainless and Maraging Steels 2-1
Cast Steels and Irons 3-1
High-Performance Alloys 4-1
Tungsten. Molybdenum and Titanium . 5-1
Aluminum. Copper and Magnesium . 6-1
Lead. Tin and Zinc . 7-1
Plastics and Advanced Composites 8-1
Powdered Metals . 9-1
Section 2-Heat Treatment
Heat Treatment of Steel . 10-1
Surface (Case) Hardening 11-1
Heat Treating Furnaces 12-1
Selective Surface Hardening 13-1
Heat Treatment of Other Metals 14-1
Section 3-Surface and Edge Preparation: Deburring. Finishing and Cleaning
Surface and Edge Improvement .
Cleaning 18-1
Mechanical and Abrasive Deburring and Finishing 16-1
Thermal. Chemical and Electrochemical Finishing . 17-1
Section 4-Inorganic Coatings
Conversion Coatings and Anodizing .
Electroless Plating 21-1
Thermal Spraying and Hard Facing
Porcelain Enameling and Hot Dipping .
Vapor Deposition Processes 24-1
Special Processes . 25-1
Coating Materials 26-1
Application Methods 27-1
Curing Methods 28-1
Coating Systems 29-1
Testing. Troubleshooting and Safety .
19-1
Plating 20-1
22-1
23-1
.
Section 5-Organic Coatings
38-1
Index . 1-1
ixSYMBOLS AND
ABBREVIATIONS
The following is a list of symbols and abbreviations in general use throughout this volume. Supplementary and/or derived units,
symbols, and abbreviations that are peculiar to specific subject matter are listed within chapters.
A
A
ABS
a-c
AI dm2
AFM
A/ ft2
Ag
Ah
AISI
AJ M
Al
AMS
ANSI
AOD
As
ASM
ASME
ASTM
Au
Ampere
Acrylonitrile butadiene styrene
Alternating current
Ampere per square decimeter
Abrasive-flow machining
Ampere per square foot
Silver
Ampere hour
American Iron and Steel Institute
Abrasive-jet machining
Aluminum
Aerospace Material Specification (of SAE)
American National Standards Institute
Argon-oxygen decarburization
Arsenic
American Society for Metals
American Society of Mechanical Engineers
American Society for Testing and Materials
Gold
B-C- D-E
B
Ba
bcc
Be
Bhn
Bi
Btu
c
Ca
CAD/CAM
Cb
CBN
Cd
Ce
cfm
cm
CNC
co
CPVC
Cr
Cu
CVD
dB
Boron
Barium
Body-centered cubic
Beryllium
Brinell hardness number
Bismuth
British thermal unit
Celsius or Carbon
Calcium
Computer-aided design/ computer-aided
manufacturing
Columbium
Cubic boron nitride
Cadmium
Cerium
Cubic foot per minute
Centimeter
Computer numerical control
Cobalt
Cellular polyvinyl chloride or Critical
pigment volume concentration
Chromium
Copper
Chemical vapor deposition
Decibel
dB(A)
d-c
diam
DNC
DPH
EB
ECD
EDM
EPA
Eq.
eV
Decibel (“A” scale)
Direct current
Diameter
Direct numerical control
Diamond-pyramid hardness
Electron beam
Electrochemical deburring
Electrical discharge machining
Environmental Protection Agency
Equation
Electron volt
F-G
F
fcc
FCC
Fe
Fe3C
Fig.
fl Oz
fpm
fps
FRP
ft
ft-lb
ft-lb/ in,
ft/ s
Fahrenheit
Face-centered cubic
Federal Communications Commission
Iron
Iron carbide or cementite
Figure
Fluid ounce
Foot per minute
Foot per second
Fiberglass-reinforced plastics
Foot
Foot-pound
Foot pound per inch
Foot per second
g Gram or Gravity value
Ga Gallium
gal Gallon
gl cm3 Gram per cubic centimeter
GP General purpose
GPa Gigapascal
gpm Gallon per minute
GRN Glass-reinforced nylon
H-1
H
H2
HAZ
HC1
hcp
HDPE
HDT
HF
Hg
HIP
Hydrogen
Hydrogen gas
Heat-affected zone
Hydrochloric acid
Hexagonal close-packed
Highdensity polyethylene
Heat deflection temperatures
High frequency
Mercury
Hot isostatic pressing
xi
Tool and Manufacturing Engineers Handbook Knowledge Base • 1998 • Society of Manufacturing EngineersHIPS
HMS
Hz O
hp
hr
HSLA
HSS
HV
Hz
lACS
ID
In
in. or “
in. /in.
in. ) min
ipm
IPN
ipr
ips
1s0
IVD
High-impact polystyrene
High-modulus strength
Water
Horsepower
Hour
High-strength low-alloy
High-speed steel
Vickers hardness
Hertz (cycles per second)
international Annealed Copper Standard
Inside diameter
Iridium
Inch
Inch per inch
inch per minute
Inch per minute
Interpenetrating polymer networks
Inch per revolution
Inch per second
International Organization for
Standardirdtion
Ion vapor deposition
J-K-L
J K
keV
kg
kHz
kJ
km
kN
k Pa
ksi
kV
kW
L
lb
lb-in.
lb/in.
lb/in.3
LDPE
Li
Joule
Potassium
Kilo electron volt
Kilogram
Kilohertz
Kilojoule
Kilometer
Kilonewton
Kilopascal
1000 pounds per square inch
Kilovolt
Kilowatt
Liter
Pound
Pound-inch (torque)
Pound per inch
Pound mass per cubic inch
Low-density polyethylene
Lithium
M
m Meter
max Maximum
MEQ Milliequivalent
MeV Mega electron volt
Mg Magnesium
mg Milligram
mg/ in.2 Milligram per square inch
mHz Millihertz
MIG Metal inert gas
mil Mini-inch (0.001 in.)
MIL Military
min Minimum or Minute
mL
mm
Mm
m/ min
mm/m
mm/ mm
mm/ rev
mm/s
Mn
MN-m2
Mo
M Pa
MPIF
m/s
Milliliter
Millimeter
Megameter
Meter per minute
Millimeter per meter
Millimeter per millimeter
Millimeter per revolution
Millimeter per second
Manganese
Mcganewton meter squared
Molybdenum
Megapascal
Metal Powder Industries Federation
Meter per second
N-O
N
N2
Na
NaOH
Nb
NC
NFPA
Ni
nm
N/m
No.
NV
O or 02
OD
OSHA
oz/yd2
Newton or Nitrogen
Nitrogen gas
Sodium
Sodium hydroxide
Niobium
Numerical control
National Fire Protection Association
Nickel
Nanometer
Newton per meter
Number
Nonvolatile
Oxygen
Outside diameter
Occupational Safety and Health
Administration
Ounce per square yard
P
P
Pa
PA
Pb
Pc
PE
PES
pH
PH
PID
PM
PMMA
Po
PP
ppm
PPO
Ps
PSF
psi
pt
pvc
PVD
Phosphorus
Pascal
Polyamide
Lead
Polycarbonate or Programmable controller
Polyethylene
Polyether sulfone
Acidity measure
Precipitation hardening
Proportional, integral, derivative
Powder metallurgy
Polymethyl/ methacrylate
Phenoxy
Polypropylene
Parts per million
Polyphenylene oxide
Polystyrene
Polysulfone
Pounds per square inch
Pint
Polyvinyl chloride or Pigment volume
concentration
Physical vapor deposition
xii
Tool and Manufacturing Engineers Handbook Knowledge Base • 1998 • Society of Manufacturing EngineersR-S
RA,B,C,or H
rad
Re
RF
rms
rpm
RT
RTM
RTV
s or sec
s
SAE
SAN
Sb
SBQ
SCR
Se
sfm
Si
S1
SLI
Sn
S02
SPE
SPI
Sr
Rockwell hardness, A, B, C, or H scale
Radius
Rhenium
Radio frequency
Root mean square
Revolution per minute
Room temperature
Resin transfer molding or Resin injection
molding
Room temperature vulcanizing
Second
Sulfur
Society of Automotive Engineers
Styrene acrylonitrile
Antimony
Salt-bath quench
Silicon-controlled rectifier
Selenium
Surface feet per minute
Silicon
International System of Units
Starting, Lighting, Ignition
Tin
Sulfur dioxide
Society of Plastics Engineers
Society of the Plastics Industry
Strontium
T
t
Ta
tan
te
Te
TED
TEM
Temp.
TFE
Ti
TIG
T1
TTT
Metric ton
Tantalum
Tangent
Transfer efficiency
Tellurium
Thermal energy deburring
Thermal energy method
Temperature
Tetrafluoroethy lene
Titanium
Tungsten inert gas
Thalium
Time-temperature transformation
u-v-w
UL Underwriters Laboratories
UNS Unified Numbering System
URTRI Ultimately reinforced thermoset reaction
injection
Uv Ultraviolet
v Vanadium or Volt
VHN Vickers hardness number
Voc Volatile organic compound
z
Zn Zinc
Zr Zirconium
@0
Alpha
Degree
Delta
Microampere
Microinch
Micrometer
Micromhos
Microhm
Microsecond
Ohm
Percent
Phi
Plus or minus
Theta
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