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 | | موضوع: كتاب Mastering SolidWorks - The Design Approach الإثنين 21 يناير 2019, 11:50 pm | |
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Mastering SolidWorks - The Design Approach
Second Edition
Ibrahim Zeid
Northeastern University
ويتناول الموضوعات الأتية :
Brief Contents
Part I Computer Aided Design (CAD) Basics 1
1 Getting Started 3
2 Modeling Management 41
3 Design Intent 85
Part II Basic Part Modeling 99
4 Features and Macros 101
5 Drawings 137
6 Assemblies 159
7 Rendering and Animation 201
Part III Advanced Part Modeling 221
8 Curves 223
9 Surfaces 255
10 Sheet Metal and Weldments 295
11 Sustainable Design 325
Part IV Part Development and Analysis 341
12 Tolerances 343
13 Analysis Tools 383Brief Contents vii
Part V Part Manufacturing 415
14 Rapid Prototyping 417
15 Numerical Control Machining 431
16 Injection Molding 483
A ANSI and ISO Tolerance Tables 509
B SolidWorks Certification 523
Index 535viii
Contents
Part I Computer Aided Design
(CAD) Basics 1
1 Getting Started 3
1.1 Introduction 3
1.2 Engineering Design Process 4
1.3 CAD Process 4
1.4 Manufacturing Process 5
1.5 CAM Process 6
1.6 SolidWorks Installation and Resources 6
1.7 SolidWorks Overview 8
1.8 Customize SolidWorks 12
1.9 Modeling Plan 13
1.10 Part Creation 14
1.11 Examples 15
1.12 Tutorials 23
Tutorial 1–1 Create the Flap 23
Tutorial 1–2 Create the Pin and Bushing
Bearing 25
Tutorial 1–3 Create the Pillow
Block 26
Tutorial 1–4 Create Drawings 29
Tutorial 1–5 Create Assembly 31
PROBLEMS 34
2 Modeling Management 41
2.1 Overview 41
2.2 Types of CAD Models 41
2.3 Planning Part Creation 43
2.4 Part Topology 44
2.5 Parametric Modeling 44
2.6 Customizing SolidWorks 46
2.7 Productivity Tools 47
2.8 Coordinate Systems 47
2.9 Sketch Planes 48
2.10 Sketch Status 50
2.11 Part Features Tree 51
2.12 Construction Geometry 52
2.13 Reference Geometry 52
2.14 Sketch Entities 54
2.15 Sketch Relations 55
2.16 Equations and Link Values 55
2.17 Geometric Modifiers 57
2.18 Grids 58
2.19 Patterns 58
2.20 Selecting, Editing, and Measuring
Entities 62
2.21 Boolean Operations 63
2.22 Templates 65
2.23 Viewing 65
2.24 Model Communication 66
2.25 Tutorials 67
Tutorial 2–1 Create a Coil Spring 67
Tutorial 2–2 Create Mount Plate 69
Tutorial 2–3 Create Bracket 70
Tutorial 2–4 Create Wheel 71
Tutorial 2–5 Create Tire and Pin 73
Tutorial 2–6 Create Caster Assembly 74
PROBLEMS 77
3 Design Intent 85
3.1 Introduction 85
3.2 Capturing Design Intent 86
3.3 Documenting Design Intent 87Contents ix
3.4 Comments 87
3.5 Design Binder 88
3.6 Equations 88
3.7 Design Tables and Configurations 89
3.8 Dimension Names 89
3.9 Feature Names 89
3.10 Folders 90
3.11 Tutorials 90
Tutorial 3–1 Design Intent via Two
Modeling Plans 90
Tutorial 3–2 Design Intent via Three
Modeling Plans 92
Tutorial 3–3 Design Intent via Design
Specifications 94
Tutorial 3–4 Design Intent via Mating
Conditions 96
PROBLEMS 98
Part II Basic Part Modeling 99
4 Features and Macros 101
4.1 Introduction 101
4.2 Features 102
4.3 Spur Gears 105
4.4 Design Library and Library Features 110
4.5 Configurations and Design Tables 111
4.6 Macros 112
4.7 Tutorials 115
Tutorial 4–1 Create Sweep
Features 115
Tutorial 4–2 Create Loft Features 117
Tutorial 4–3 Use the Hole Wizard 118
Tutorial 4–4 Create Compression
Spring 120
Tutorial 4–5 Create Spiral 121
Tutorial 4–6 Create Features 122
Tutorial 4–7 Use the Smart Fasteners
Wizard 123
Tutorial 4–8 Create a Bolt 124
PROBLEMS 127
5 Drawings 137
5.1 Introduction 137
5.2 Engineering Drafting and Graphics
Communication 138
5.3 ASME Abbreviation Rules 139
5.4 ASME Drafting Rules 140
5.5 ASME Dimensioning Rules 140
5.6 Dimensions 143
5.7 Drawing Content and Layout 146
5.8 Angle of Projection 147
5.9 Views 147
5.10 Sheets 149
5.11 Title Block 150
5.12 Drafting Control 150
5.13 Tolerances 151
5.14 Bill of Materials 151
5.15 Model and Drawing Associativity 152
5.16 Design Checker 152
5.17 Tutorials 152
Tutorial 5–1 Create Drawing Views 152
Tutorial 5–2 Insert Annotations 153
Tutorial 5–3 Fill Title Block 154
Tutorial 5–4 Create Assembly Drawing
with Bill of Materials 155
Tutorial 5–5 Use Model-Drawing
Associativity 156
PROBLEMS 158
6 Assemblies 159
6.1 Introduction 159
6.2 Assembly Mates 160
6.3 Bottom-Up Assembly Modeling 160
6.4 Top-Down Assembly Modeling 161
6.5 Assembly Tree 165
6.6 Assembly Drawing 166
6.7 Assembly Exploded View and
Animation 166
6.8 Assembly Motion Study 167
6.9 Interference and Collision
Detection 167
6.10 Assembly Design Tables 168
6.11 Tutorials 168
Tutorial 6–1 Create Cam and Follower
Assembly 168
Tutorial 6–2 Create Working Hinge
Assembly 170
Tutorial 6–3 Mate Two Gears with Gear
Mate 171
Tutorial 6–4 Create Functional Rack and
Pinion 172
Tutorial 6–5 Create a Functional Ball
Screw 175x Contents
Tutorial 6–6 Study Universal Joint
Motion 176
Tutorial 6–7 Create Motion Study 178
Tutorial 6–8 Detect Collision and
Interference 180
Tutorial 6–9 Create Design Table 181
Tutorial 6–10 Create Part in Context of
Assembly 183
PROBLEMS 186
7 Rendering and Animation 201
7.1 Introduction 201
7.2 Scenes and Lighting 201
7.3 Rendering Models 202
7.4 Decals 203
7.5 Textures 205
7.6 Materials 205
7.7 Appearance and Transparency 206
7.8 Background and Scenes 206
7.9 Cameras and Camera Sleds 207
7.10 Animation 207
7.11 Tutorials 207
Tutorial 7–1 Apply Colors to
Objects 208
Tutorial 7–2 Apply Background and
Scene 208
Tutorial 7–3 Apply Lights
to Scene 209
Tutorial 7–4 Add Material and
Transparency 210
Tutorial 7–5 Add Camera to
Scene 211
Tutorial 7–6 Create Motion Study 212
Tutorial 7–7 Create Camera-Sled Based
Animation 215
PROBLEMS 219
Part III Advanced Part
Modeling 221
8 Curves 223
8.1 Introduction 223
8.2 Curve Representation 224
8.3 Line Parametric Equation 225
8.4 Circle Parametric Equation 226
8.5 Spline Parametric Equation 227
8.6 Two-Dimensional Curves 228
8.7 Three-Dimensional Curves 229
8.8 Curve Management 230
8.9 Tutorials 230
Tutorial 8–1 Create a 2D Curve Using
Explicit Equation 230
Tutorial 8–2 Create a 2D Curve Using
Parametric Equation 231
Tutorial 8–3 Create a 3D Curve Using
Parametric Equation 231
Tutorial 8–4 Create a 3D Curve Using 3D
Points 233
Tutorial 8–5 Create a 3D Curve Using 3D
Sketching 234
Tutorial 8–6 Create a 3D Curve Using
Composite Curves 235
Tutorial 8–7 Create a 3D Curve by
Projecting a Sketch onto a Curved
Face 237
Tutorial 8–8 Create a 3D Curve Using
Projected Curves 238
Tutorial 8–9 Create a Stethoscope
Model 247
PROBLEMS 250
9 Surfaces 255
9.1 Introduction 255
9.2 Surfaces 255
9.3 Using Surfaces in Solid Modeling 258
9.4 Surface Representation 259
9.5 Plane Parametric Equation 260
9.6 Ruled Surface Parametric Equation 262
9.7 Surface Visualization 265
9.8 Surface Management 266
9.9 Tutorials 266
Tutorial 9–1 Create Basic Surfaces: Extrude,
Revolve, Loft, Sweep, Knit, and
Radiate 266
Tutorial 9–2 Create Basic Surfaces: Planar,
Filled, Boundary, and Offset 268
Tutorial 9–3 Visualize Surfaces 269
Tutorial 9–4 Create an Artistic
Bowl 270
Tutorial 9–5 Use Surface
Intersections 273
Tutorial 9–6 Create a
Tablespoon 275Contents xi
Part IV Part Development and
Analysis 341
12 Tolerances 343
12.1 Introduction 343
12.2 Types 344
12.3 Concepts 344
12.4 ASME Tolerance Rules 346
12.5 Tolerancing Tapers 349
12.6 Limits of Dimensions 351
12.7 Tolerance Accumulation 355
12.8 Statistical Tolerancing 356
12.9 True Position 358
12.10 Geometric Tolerances 358
12.11 Datum Target Symbols 361
12.12 Tolerance Interpretation 362
12.13 Tolerance Analysis 363
12.14 SolidWorks Tolerance Analysis 365
12.15 Tutorials 368
Tutorial 12–1 Create Conventional
Tolerances 368
Tutorial 12–2 Create Geometric
Tolerances 369
Tutorial 12–3 Define Datum
Targets 371
Tutorial 12–4 Tolerance a Taper 372
Tutorial 12–5 Perform Tolerance Stack-up
Analysis 373
PROBLEMS 375
13 Analysis Tools 383
13.1 Introduction 383
13.2 Data Exchange 383
13.3 Mass Properties 386
13.4 Animation and Motion Analysis 390
13.5 Flow Simulation 391
13.6 Finite Element Method 391
13.7 Finite Element Analysis 394
13.8 SolidWorks Simulation 395
13.9 Von Mises Stress 396
13.10 Tutorials 400
Tutorial 13–1 Export Native SolidWorks
Files 400
Tutorial 13–2 Import IGES and STEP Files
into SolidWorks 401
Tutorial 13–3 Calculate Mass Properties of
a Solid 402
Tutorial 9–7 Create a Computer
Mouse 276
Tutorial 9–8 Create a Baseball
Hat 279
Tutorial 9–9 Create a Hair
Dryer 282
Tutorial 9–10 Create an Oil
Container 285
PROBLEMS 288
10 Sheet Metal and Weldments 295
10.1 Introduction 295
10.2 Sheet Metal 295
10.3 Sheet Metal Features 297
10.4 Sheet Metal FeatureManager Design
Tree 302
10.5 Sheet Metal Methods 303
10.6 Weldments 305
10.7 Weldment Features 307
10.8 Weld Symbols 310
10.9 Tutorials 311
Tutorial 10–1 Create Sheet Metal 312
Tutorial 10–2 Create Sheet Metal
Drawing 313
Tutorial 10–3 Create Sheet Metal Part from
Solid Body 315
Tutorial 10–4 Create Sheet Metal Part from
Flattened State 316
Tutorial 10–5 Create Weldment 317
Tutorial 10–6 Create Weldment
Drawing 319
PROBLEMS 322
11 Sustainable Design 325
11.1 Introduction 325
11.2 Design and Society 326
11.3 Guidelines and Principles 327
11.4 Life Cycle Assessment 329
11.5 Impact Metric 330
11.6 Implementation 331
11.7 Design Activities 332
11.8 Sustainable Design Tools 333
11.9 SolidWorks SustainabilityXpress 333
11.10 Tutorials 336
Tutorial 11–1 Redesign a Steel
Washer 336
PROBLEMS 339xii
15.9 SolidWorks DFMXpress 445
15.10 Basics of NC Machining 448
15.11 G-Code and M-Code
Programming 450
15.12 CAM Add-Ins Software 452
15.13 Tutorials 452
Tutorial 15–1 Turn a Stepped
Shaft 453
Tutorial 15–2 Drill Holes 455
Tutorial 15–3 Mill Faces 461
Tutorial 15–4 Mill Pockets 466
Tutorial 15–5 Mill Slots 471
Tutorial 15–6 Wire EDM a Spline
Shaft 477
PROBLEMS 480
16 Injection Molding 483
16.1 Introduction 483
16.2 Basics of Injection Molding
Machines 484
16.3 Basics of Injection Molding 485
16.4 Basics of Mold Design 487
16.5 Basics of Part Design 490
16.6 Phases of Mold Design 490
16.7 SolidWorks Mold Design 491
16.8 Tutorials 492
Tutorial 16–1 Create a Block Mold 493
Tutorial 16–2 Create a Sandbox
Mold 496
Tutorial 16–3 Create a Hemisphere
Mold 500
Tutorial 16–4 Create an Easter Egg
Mold 502
Tutorial 16–5 Generate a Mold
Drawing 505
PROBLEMS 507
A ANSI and ISO Tolerance Tables 509
B SolidWorks Certification 523
Index 535
Tutorial 13–4 Perform Motion Analysis
Using a Motor 402
Tutorial 13–5 Perform Static Linear FEA on
a Part 407
Tutorial 13–6 Perform Thermal FEA on a
Part 409
Tutorial 13–7 Perform Flow Analysis on a
Hose 410
PROBLEMS 413
Part V Part Manufacturing 415
14 Rapid Prototyping 417
14.1 Introduction 417
14.2 Applications 418
14.3 Overview 419
14.4 Concepts 420
14.5 SolidWorks Triangulation 422
14.6 Steps 424
14.7 Building Techniques 424
14.8 Bottle Prototype 425
14.9 Tutorials 426
Tutorial 14–1 Generate Part Prototype
File 426
Tutorial 14–2 Generate Assembly
Prototype File 427
Tutorial 14–3 Read back an STL
File 428
PROBLEMS 430
15 Numerical Control Machining 431
15.1 Introduction 431
15.2 Basics of Machine Tools 432
15.3 Basics of Machining 434
15.4 Turning 441
15.5 Drilling 442
15.6 Milling 442
15.7 Electrical Discharge Machining 442
15.8 Manufacturing of Design 445
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