كتاب Welding Design, Procedures and Inspection

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Welding Design, Procedures and Inspection
Welding Technical Manual [US Army 1985]

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Chapter 1INTRODUCTION
Purpose and scope
Welding applications
Chapter 2DESIGN AND INSPECTION RESPONSIBILITIES
Designer responsibilities
Contractor responsibilities
Inspection requirements
Chapter 3WELDING PROCESSES
General
Processes
Shielded metal-arc (SMAW)
Gas metal-arc (GMAW)
Flux-cored arc welding (FCAW)
Gas tungsten-arc (GTAW)
Submerged arc (SAW)
Exothermic welding
Arc-stud welding
Process selection
Chapter 4WELDING OF STAINLESS STEEL
General
Weldability of stainless steels
Joint design
Methods of welding stainless steels
Shielded metal-arc (SMAW)
Gas metal-arc (GMAW)
Flux-cored arc welding (FCAW)
Submerged arc (SAW)
Special considerations in welding stainless steels
Chapter 5WELDING CARBON STEEL AND LOW-ALLOY STEELS
General
Weldability of carbon and low-alloy steels
Joint design
Methods of welding carbon steels and low-alloy steels
Shielded metal-arc (SMAW)
&metal-arc (GMAW)
Flux-cored arc welding (FCAW)
Submerged arc (SAW)
WELDING ALUMINUM ALLOYS
General
Weldability of aluminum alloys
Joint design ı
Methods of welding aluminum alloys
Gas metal-arc (GMAW)
Gas tungsten-arc (GTAW)
WELDING FOR SPECIAL APPLICATIONS
General
Reinforcing steel bars
Steel castings ı
Dissimilar combinations
Coated and clad materials
INSPECTION PROCEDURES
General
Qualification of personnel
Inspectors ı
Inspection ı
Visual inspection
Magnetic particle inspection
Penetrant inspection
Radiographic inspection
Ultrasonic inspection
Destructive testing
Leak testing ı
SAFETY
General
Hazards
REFERENCES
QUALIFICATION TESTING
LIST OF FIGURES
Schematic drawing of SMAW equipment
Schematic drawing of the SMAW process
Travel speed limits for current levels used for l/8-inch-diameter E601O SMAW electrode
Travel speed limits for current levels used for l/8-inch-diameter E6011 SMAW electrode
Travel speed limits for current levels for l/8-inch-diameter E6013 SMAW electrode
Travel speed limits for current levels used for l/8-inch-diameter E7018 SMAW electrode
Travel speed limits for current levels used for l/8-inch-diameter E7024 SMAW electrode
Travel speed limits for current levels used for 5/32-inch-diameter E8018 SMAW electrode
Travel speed limits for current levels used for l/8-inch-diameter El 1018 SMAW electrode
Three types of free-flight metal transfer in a welding arc
The GMAW processes
Voltage versus current for E70S-2 l/16-inch-diameter electrode and shield gas of argon with 2 percent oxygen
addition
Voltage versus current for E70S-2 l/16-inch-diameter electrode and carbon dioxide shield gas
Voltage versus current for E70S-3 l/16-inch-diameter electrode and shield gas of argon with 2 percent oxygen
addition
Voltage versus current for E70S-3 l/16-inch-diameter electrode and carbon dioxide shield gas
Voltage versus current for E70S-4 l/16-inch-diameter electrode and carbon dioxide shield gas
Voltage versus current for E70S-6 1/16-inch-diameter electrode and carbon dioxide shield gas
Voltage versus current for E110S 1/16-inch-diameter electrode and shield gas of argon with 2 percent oxygen
addition
The output current wave form of the pulsed-current power supply
Steps in short-circuiting metal transfer
Cross sections of flux-cored wires
The CTAW process
The SAW process
Automatic SAW equipment and controls for automatic welding in the flat position
Thermit welding crucible and mold
Steps in stud welding operation
Stud welding equipment
Schaeffler’s diagram for the microstructure of stainless steel welds
Gages for measuring fillet weld contour
Weld nomenclature
Disruption of magnetic field by weld-metal defect
Magnetic field created around a weld as current is passed between two test prods
Major steps of fluorescent penetrant inspection
Radiographic setup
Details of penetrameters
A scan presentation on cathode ray tube
Straight beam inspection techniques used in scanning a tee weld
Scanning procedure using angle beam and straight beam on a corner weld
Several uses of the IIW block
Scanning procedures for welds not ground flush
Scanning procedures for welds ground flush
Tensile test specimens
Guided bend test jig
Free bend test
Transverse fillet-weld shear specimen
LIST OF TABLES
Established voltage limits
Summary of welding processes and application
Austenitic stainless steels most commonly used for cryogenic and vacuum environment equipment
Uses of various inspection techniques
Characteristics of radioisotope sources
Comparison of ultrasonics with other techniques
Frequency-application chart

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