كتاب Manufacturing Processes for Advanced Composites

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Manufacturing Processes for Advanced Composites

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Chapter I Introduction to Composite Materials and Processes
Laminates
Fibers
Matrices
Product Forms
Overview of Fabrication Processes
Advantages and Disadvantages of Composites
Applications
Summary
Acknowledgement
References
Fibers and Reinforcements
Fiber Terminology
Glass Fibers
Aramid Fibers
Ultra-High Molecular Weight Polyethylene
(UHMWPE) Fibers
Carbon and Graphite Fibers
Woven Fabrics
Reinforced Mats
Chopped Fibers
Prepreg Manufacturing
Summary
References
Thermoset Resins
Thermosets
Polyester Resins
Epoxy Resins
Bismaleimide Resins
Cyanate Ester Resins
Polyimide Resins
Phenolic Resins
Toughening Approaches
Physiochemical Characterization and Quality
Control
Chemical Testing
Rheological Testing
Thermal Analysis
Glass Transition Temperature
Summary
References
Cure Tooling
General Considerations
Thermal Management
Tool Fabrication
Summary
References
Ply Collation
Prepreg Control
Tool Preparation
Manual Lay-Up
Ply Collation
Flat Ply Collation and Vacuum Forming
Automated Tape Laying
Filament Winding
Fiber Placement
Vacuum Bagging
Summary
References
Curing
Cure of Epoxy Composites
Theory of Void Formation
Hydrostatic Resin Pressure Studies
Chemical Composition Variables
Net and Low Flow Resin Systems
Resin and Prepreg Variables
Lay-Up Variables
Debulking Operations
Caul Plates and Pressure Intensifiers
Condensation Curing Systems
Residual Curing Stresses
Exotherm
In-Process Cure Monitoring
Cure Modeling
Summary
References
The Interaction of Chemical Composition and Processing
on Laminate Quality
Prepreg Physical Properties
Chemical Properties
Thermal Properties
Rheological Properties
Laminate Evaluations
Summary
References
Adhesive Bonding and Integrally Cocured Structures
Adhesive Bonding
Advantages of Adhesive Bonding
Disadvantages of Adhesive Bonding
Theory of Adhesion
Joint Design
Adhesive Testing
Surface Preparation
Epoxy Adhesives
Bonding Procedures
Sandwich Structures
Honeycomb Core
Honeycomb Processing
Balsa Wood
Foam Cores
Syntactic Core
Inspection
Integrally Cocured Structure
Summary
References
Liquid Molding
Preform Technology
Fibers
Woven Fabrics
Three-Dimensional Woven Fabrics
Knitted Fabrics
Stitching
Braiding
PA Process
Random Mat
Preform Advantages
Preform Disadvantages
Integral Structures Made by Textile Processes
Preform Lay-Up
Resin Injection
Curing
RTM Tooling
Resin Transfer Molding Defects
Resin Film Infusion
Vacuum Assisted Resin Transfer Molding
Summary
References
Thermoplastic Composites
The Case for Thermoplastic Composites
Thermoplastic Composite Matrices
Product Forms
Consolidation
Thermoforming
Joining
Summary
References
Chapter Commercial Processes
Lay-Up Processes
Compression Molding
Injection Molding
Structural Reaction Injection Molding
Pultrusion
Summary
References
Assembly
Trimming and Machining Operations
General Assembly Considerations
Hole Drilling
Fastener Installation
Sealing
Painting
Summary
References
Nondestructive Inspection and Repair
Nondestructive Inspection
Visual Inspection
Ultrasonic Inspection
Portable Equipment
Radiographic Inspection
Thermographic Inspection
Repair
Fill Repairs
Injection Repairs
Bolted Repairs
Bonded Repairs
Summary
References
Appendix A- Metric Conversions

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