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 |  موضوع: كتاب Continuous Casting - Proceedings of the International Conference on Continuous Casting of Non-Ferrous Metals السبت 12 مارس 2022, 11:39 pm | |
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أحضرت لكم كتاب
Continuous Casting
Proceedings of the International Conference on Continuous Casting of Non-Ferrous Metals
Edited by
H. R. Müller
و المحتوى كما يلي :
Contents
Melt Treatment 1
Melt Treatment of Copper and Aluminium – The Complex Step Before Casting 3
Friedrich, B., Kräutlein, C., Krone, K., IME Process Metallurgy and Metal
Recycling RWTH Aachen, Germany
A Study on Surface Defects Caused by Grain Refiners 23
Keles, O., Dundar, M., Assan Aluminum, Istanbul, Turkey
Effect of Grain Refiner on Surface Crack of 3004 Alloy during DC Casting 29
Morishita, M., Tokuda, K., Kobe Steel, Ltd, Moka-city, Tochigi, Japan
Investigation of Factors Affecting the Extent of Microporosity in an
Aluminum Casting 36
Savas, O., Kayikci, R., Sakarya University, Sakarya, Turkey
Model Studies of Gas Bubbles Physical Characteristics at Inert Gas Purging into
Molten Metals and Alloys 42
Stefanoiu, R., Geanta, V., Voiculescu, I., Politehnica University of Bucharest,
Bucharest, Romania
Casting Technology 49
Remarks about Process and Technology of Continuous Casting 51
Schliefer, H., Khoury, A., Porten, M., Norddeutsche Affinerie AG, Hamburg,
Germany; Wolber, P., Boller, K.H., SGL, Bonn, Germany; Dürrschnabel, W.,
Müller, H.R., Wieland-Werke AG Ulm, Germany; Schneider, St., Deutsche
Gießdraht GmbH, Emmerich, Germany; Müller, W.H., Schwarze , M., SMS-Meer,
Mönchengladbach, Germany; Oelmann, H., Rode, D., Frankenberg , R., KME,
Osnabrück, Germany
Continuous Strip Casting of Magnesium Alloy by a Horizontal Twin Roll Caster 70
Watari, H., Oyama National College of Technology, Oyama, Japan; Haga, T.,
Osaka Institute of Technology, Osaka, Japan; Koga, N., Nippon Institute of
Technology, Saitama, Japan; Davey, K., The University of Manchester,
Manchester, UK
Strip Casting of Mg-Al based alloy with Ca by Twin Roller Caster 77
Matsuzkai, K., Hatsushikano, K., Torisaka, Y., Hanada, K., Shimizu, T., National
Institute of Advanced Industrial Science and Technology(AIST), Tsukuba, JapanVIII
New Strip Casting Process for Magnesium Alloys 81
Bach, Fr.-W., Hepke, M., Rossberg, A., Institute of Materials Science (IW),
University of Hanover, Germany
Production of Twin Roll Cast AA6016 for Automotive Applications 87
Dündar, M., Keles, Ö., Assan Aluminum, Ýstanbul, Turkey; Anger, G.,
AMAG Automotive GmbH, Ranshofen, Austria
Magnesium Upward Direct Chill Casting 95
Bach, Fr.-W., Schacht, S., Rossberg, A., Institute of Materials Science (IW),
University of Hanover, Germany
Spray Forming of Advanced High Strength Aluminum Alloys 101
Krug, P., Commandeur, B., PEAK Werkstoff GmbH, Velbert, Germany
A Method of VDC Hot Top Mould Design and Setting of Process Conditions 106
Bainbridge, I.F., Cooperative Research Centre for Cast Metals Manufacturing
(CAST), Division of Materials, The University of Queensland, Brisbane, Australia;
Grandfield, J.F., Cooperative Research Centre for Cast Metals Manufacturing
(CAST), CSIRO, Division of Manufacturing and Infrastructure Technology,
Preston, Australia.
Continuous Casting of Non Ferrous Metal Micro Wrought Shapes 112
Bast, J., TU Bergakademie Freiberg, Germany; Bombach, E., Deutsche Solar
AG Freiberg, Germany
Influence of Quality of Water and Surface Roughness on Quenching Rate 118
Król, J., Specht, E., Otto-von-Guericke-University, Magdeburg, Germany
Electromagnetic Casting of Aluminum and Steel Billet Using Slit Mold 124
Park, J., Kim, M., Research Institute of Industrial Science and Technology;
Jeong, H., Kim, G., POSCO
Aluminium Alloy Strip Casting Using an Unequal Diameter Twin Roll Caster 131
Haga, T., Osaka Institute of Technology, Osaka, Japan; Watari, H., Oyama
National College of Technology, Oyama city, Japan; Kumai, S., Tokyo Institute
of Technology, Kanagawa, Japan
Fabrication of High Purity Copper Rod with Unidirectional Solidification
Structure by Continuous Casting Using Cooled Mold 137
Hoon Cho, Duck-young Hwang, Han-shin Choi, Shae K. Kim, Hyung-ho Jo,
Korea Institute of Industrial Technology,Yeonsu-gu Incheon, KoreaIX
High Speed Roll Casting of Al Alloy and Mg Alloy Strips 143
Haga, T., Osaka Institute of technology, Osaka city, Japan; Watari, H.,
Oyama national collage of Technology, Oyama city, Japan; Kumai, S., Tokyo
Institute of Technology, Kanagawa, Japan
Simulation / Modeling 149
State-of-the-Art in the Modelling of Aluminium and Copper Continuous
Casting Processes 151
Drezet, J.-M., Computational Materials Laboratory, Ecole Polytechnique
Fédérale de Lausanne and Calcom-ESI SA, Lausanne, Switzerland; Gremaud, M.,
Calcom-ESI SA, Parc Scientifique, Lausanne, Switzerland; Rappaz, M.,
Computational Materials Laboratory, Ecole Polytechnique Fédérale de Lausanne,
Lausanne, Switzerland
Numerical Simulation of the Growth of Interacting, Equiaxed Dendrites with a
Two-Scale Model 162
Jurgk, M., Max-Planck-Institut fur Physik komplexer Systeme, Dresden;
Emmerich, H., Siquieri, R., RWTH Aachen, Germany
Monte Carlo Simulation of Grain Growth in Three Dimensions 168
Zöllner, D., Streitenberger, P., Otto-von-Guericke-Universität Magdeburg,
Fakultät für Naturwissenschaften, Magdeburg, Germany
Thermal Conductivity of Ternary and Multi-Component Aluminum Alloys up to
and above the Melting Temperature 174
Brandt, R., Neuer, G., Institute for Nuclear Technology and Energy Systems (IKE),
University of Stuttgart, Stuttgart, Germany; Bender, W., Grün, G.-U., Hydro
Aluminium GmbH, Bonn, Germany
FEM Simulation of Near Net Shape DC Billet of High Strength Al-Mg-Si Alloy 182
Nagaumi, H., Takeda, Y., Nippon Light Metal Company Ltd., Kambara, Japan;
Suvanchai , P., Umeda, T., Chulalongkorn University, Bangkok, Thailand
Numerical Simulation of DC casting 189
Boender, W., Burghardt, A., van Klaveren, E.P., Corus RD&T, IJmuiden,
The Netherlands
Continuous Casting of Hypermonotectic AlBiZn Alloys: Experimental
Investigations and Numerical Simulation 194
Gruber-Pretzler, M., Mayer, F., Wu, M., Ludwig, A., University of Leoben,
Leoben, Austria; Moiseev, J., Tonn, B., Clausthal University of Technology,
Clausthal-Zellerfeld, GermanyX
Numerical Simulation of the Upward Continuous Casting of Magnesium Alloys 202
Landaberea, A., Pedrós, P., Anglada, E., Garmendia, I., INASMET Foundation,
San Sebastian, Spain
New Possibilities in the Simulation of Continuous Casting Processes with
WinCast-Conti 209
Ricken, H., Technische Universität München, Institute of Metal Forming and
Casting (utg), Garching, Germany; Honsel, C., RWP GmbH, Roetgen, Germany
Modeling Continuous Casting of Metal Wire Rods 213
Chang Hung-Ju, Hwang Weng-seng, Department of Material Science and
Engineering, National Cheng Kung University, Tainan, Taiwan; Chao Long-sun,
Pan Wensen, Department of Engineering Science, National Cheng Kung
University, Tainan, Taiwan; Lai Yi Lin, Metal Industries Research &
Development Center
Modeling of Macrosegregations in Continuous Casting of Sn-Bronze 219
Gruber-Pretzler, M., Mayer, F., Wu, M., Ludwig, A., Christian-Doppler
Laboratory for Multiphase Modeling of Metallurgical Processes, Department
of Metallurgy, University of Leoben, Leoben, Austria
Continuous Casting Simulation: From Solidification and Fluid Flow to the
Calculation of Grain Structures 226
Eberle, R., Wieland-Werke-AG, Ulm, Germany
Mould Temperature Fields during Continuous Casting of DHP-Copper 234
Mäkinen, M., Helsinki University of Technology, Espoo, Finland; Uoti, M.,
Outokumpu Copper R&D, Pori Finland
Simulation of Heat Transfer and Solidification in Continuous Casting of Copper
Alloys and the Effect of Fluid Flow 240
Vapalahti, S., Louhenkilpi, S., Mäkinen, M., Väyrynen, P., Helsinki University
of Technology, Laboratory of Metallurgy, Espoo, Finland
Micro / Macro Structure 247
Spray Forming and Post Processing of Superalloy Rings 249
Uhlenwinkel, V., Ellendt, N., University Bremen, Bremen, Germany; Walter, M.,
Böhler Edelstahl, Kapfenberg, Austria; Tockner, J., Böhler Schmiedetechnik,
Kapfenberg, Austria
Macro- and Microstructure of Spray-Formed Tin-Bronze 256
V. Kudashov, D., Müller, H.R., Zauter, R., Wieland-Werke AG, Ulm, GermanyXI
Influence of the Crystallization Conditions on the Microstructure and Mechanical
Properties of TiAl- and Ti3Al-Based Alloys 265
Greenberg, B.A., Kazantseva, N.V., Volkov, A.E., Akshentsev, Yu.N., Institute
of Metal Physics, Ural Division, Russian Academy of Sciences, Ekaterinburg,
Russia
Effects of Process Parameters on the Characteristics of the Billet Sump and
Related Defect Formation during DC Casting of Aluminum Alloys 271
Eskin, D.G., Netherlands Institute for Metals Research, Delft, The Netherlands;
Katgerman, L., Delft University of Technology, Dept. Materials Science and
Engineering, Delft, The Netherlands
Effect of Casting Speed and Grain Refining on Macrosegregation of a
DC Cast 6061 Aluminum Alloy 277
Kumar Nadella, R., Eskin, D., Netherlands Institute for Metals Research, Delft,
The Netherlands; Katgerman, L., Delft University of Technology, Department
of Materials Science and Technology, Delft, The Netherlands
Effect of Melt Flow on Macrostructure and Macrosegregation of an
Al–4.5% Cu Alloy 283
Turchin, A.N., Eskin, D.G., Netherlands Institute for Metals Research, Delft,
The Netherlands; Katgerman, L., Delft University of Technology, Department
of Material Science and Engineering, Delft, The Netherlands
Quenching Study on the Solidification of Aluminum Alloys 290
Ruvalcaba, D., Eskin, D., Netherlands Institute of Metals Research, Delft,
The Netherlands; Katgerman, L., Kiersch, J., Delft University of Technology,
Delft, The Netherlands
Numerical Study of the Influence of an Applied Electrical Potential on the
Solidification of a Binary Metal Alloy 296
Nikrityuk, P.A., Eckert, K., Grundmann , R., Institute for Aerospace
Engineering Dresden University of Technology, Dresden, Germany
Microstructure and Strain Distribution Influence on Failure Properties in
Eutectic AlNi, AlFe Alloys 309
Olaru, P., INAV-S.A., Bucharest, Romania; Gottstein, G., IMM, RWTH-Aachen,
Germany; Pineau, A., ENSM, Paris, France
Dendrite Coarsening and Embrittlement in Continuously Cast Tin Bronzes 314
Virtanen, T., Tampere University of Technology, Tampere, Finland
Continuous Casting of Tin Containing Alloys and their Transformation 320
Lebreton, V., Sadi, F., Bienvenu, Y., Centre des matériaux P.M.Fourt, Ecole
Nationale Supérieure des Mines de Paris, Evry, FranceXII
Suplier Session 327
Horizontal Casting Technology for Copper Products 329
Müller, W., Schneider, P., SMS Meer GmbH, Mönchengladbach, Germany
Horizontal Direct Chill (HDC) Casting of Aluminium – The HE Universal Caster 336
Niedermair, F., Zeillinger, H., Hertwich Engineering, Braunau, Austria
Aluminium-Semi-Continuous Casting Technic, State of the Art 344
Brockmann , G.J., Maerz-Gautschi Industrieofenanlagen GmbH., Tägerwilen,
Switzerland
OCP Crucible Monitoring System in Long-Term Tests 353
Schmitz, W., Donsbach, F., Otto Junker GmbH, Simmerath, Germany; Hoff, H.,
Lios Technology GmbH, Cologne, Germany
A New Continuous Casting Process 368
Sommerhofer, H., Sommerhofer, P., Sommerhofer Technologies, Graz, Austria
Author Index 377
Subject Index 3793
Akshentsev, Yu.N. 265
Anger, G. 87
Anglada, E. 202
Bach, Fr.-W. 81, 95
Bainbridge, I.F. 106
Bast, J. 112
Bender, W. 174
Bienvenu, Y. 320
Boender, W. 189
Boller, K.H. 51
Bombach, E. 112
Brandt, R. 174
Brockmann , G.J. 344
Burghardt, A. 189
Chang Hung-Ju, 213
Chao Long-sun, 213
Commandeur, B. 101
Davey, K. 70
Donsbach, F. 353
Drezet, J.-M. 151
Duck-young Hwang, 137
Dundar, M. 23, 87
Dürrschnabel, W. 51
Eberle, R. 226
Eckert, K. 296
Ellendt, N. 249
Emmerich, H. 162
Eskin, D. 271, 277, 283, 290
Frankenberg , R. 51
Friedrich, B. 3
Garmendia, I. 202
Geant a, V. 42
Gottstein, G. 309
Grandfield, J.F. 106
Greenberg, B.A. 265
Gremaud, M. 151
Gruber-Pretzler, M. 194, 219
Grün, G.-U. 174
Grundmann , R. 296
Haga, T. 70, 131, 143
Hanada, K. 77
Han-shin Choi, 137
Hatsushikano, K. 77
Hepke, M. 81
Hoff, H. 353
Honsel, C. 209
Hoon Cho, 137
Hwang Weng-seng, 213
Hyung-ho Jo, 137
Jeong, H. 124
Jurgk, M. 162
Katgerman, L. 271, 277, 283, 290
Kayikci, R. 36
Kazantseva, N.V. 265
Keles, O. 23, 87
Khoury, A. 51
Kiersch, J. 290
Kim, G. 124
Kim, M. 124
Koga, N. 70
Kräutlein, C. 3
Król, J. 118
Krone, K. 3
Krug, P. 101
Kudashov, D.V. 256
Kumai, S. 131, 143
Kumar Nadella, R. 277
Lai Yi Lin, 213
Landaberea, A. 202
Lebreton, V. 320
Louhenkilpi, S. 240
Ludwig, A. 194, 219
AuthorsMäkinen, M. 234, 240
Matsuzkai, K. 77
Mayer, F. 194, 219
Moiseev, J. 194
Morishita, M. 29
Müller, H.R. 51, 256
Müller, W. 51, 329
Nagaumi, H. 182
Neuer, G. 174
Niedermair, F. 336
Nikrityuk, P.A. 296
Oelmann, H. 51
Olaru, P. 309
Pan Wensen, 213
Park, J. 124
Pedrós, P. 202
Pineau, A. 309
Porten, M. 51
Rappaz, M. 151
Ricken, H. 209
Rode, D. 51
Rossberg, A. 81, 95
Ruvalcaba, D. 290
Sadi, F. 320
Savas, O. 36
Schacht, S. 95
Schliefer, H. 51
Schmitz, W. 353
Schneider, P. 329
Schneider, St. 51
Schwarze , M. 51
Shae K.Kim, 137
Shimizu, T. 77
Siquieri, R. 162
Sommerhofer, H. 368, 368
Specht, E. 118
Stefanoiu, R. 42
Streitenberger, P. 168
Suvanchai , P. 182
Takeda, Y. 182
Tockner, J. 249
Tokuda, K. 29
Tonn, B. 194
Torisaka, Y. 77
Turchin, A.N. 283
Uhlenwinkel, V. 249
Umeda, T. 182
Uoti, M. 234
van Klaveren, E.P. 189
Vapalahti, S. 240
Väyrynen, P. 240
Virtanen, T. 314
Voiculescu, I. 42
Volkov, A.E. 265
Walter, M. 249
Watari, H. 70, 131, 143
Wolber, P. 51
Wu, M. 194, 219
Zauter, R. 256
Zeillinger, H. 336
Zöllner, D. 1683004, surface defects 29
AA6016, automotive applications 87
AlBiZn alloys, numerical simulation 194
Al-4.5% Cu alloy, melt flow effects 283
alloys
– 3004 29
– 6061 277
– aluminum 101, 131, 174, 271, 277, 283,
290
– binary 296
– casting speed 277
– continuous casting 240, 320
– crystallization conditions 265
– eutectic 309
– high strength 182
– hypermonotectic 194
– magnesium 70, 81
– melt flow 283
– molten 42
– numerical simulation 202
– quenching study 290
– roll casting 143
– strip casting 77
– tenary 174
– thermal conductivity 174
aluminum
– 6061 277
– casting 151, 344
– conductivity 174
– DC Casting 271
– electromagnetic casting 124
– Fe alloys 309
– high strength alloy 182
– high strength alloys 101
– horizontal direct chill casting 336
– macrostructure 283
– melt treatment 3
– microporosity 36
– nickel alloys 309
– roll casting 143
– solidification 290
– strip casting 77, 131
automotive applications, AA6016 87
billet
– liquid-metal coding 368
– near net shape 182
– steel 124
– sump characteristics 271
binary metal alloy, solidification 296
binary tin bronze 320
bronzes, dendrite coarsening 314
bubbles, physical characteristics 42
calcium, strip casting 77
caster, universal 336
casting
– aluminum 36, 131
– continuous see continuous casting
– continuous strip 70
– direct chill see direct chill casting
– electromagnetic 124
– high speed 143
– horizontal direct chill 336
– liquid-metal-cooling 368
– magnesium alloys 81
– non ferrous metal 112
– numerical simulation 151, 189
– preworks 3
– semi-continuous 344
– simulation 209
– strip 70, 77
– tin bronzes 314
– tin containing alloys 320
– vertical 202
casting processes, modelling 151
casting speed 277
casting table 344
casting technology, copper 329
chill casting, magnesium 95
columnar solidification, macrosegregations 219
columnar to equiaxed transition 283
conductivity, thermal 174
Subject indexcontinuous casting 51, 112, 137, 151, 194,
209, 213, 219, 226
– alloys 194, 202
– copper 240
– dhp-copper 234
– magnesium alloy 70
– metal wires 213
– modelling 151
– new process 368
– simulation 226
– sn-bronze 219
– state of the art 344
– technology 51
– tin bronzes 314
– tin containing alloys 320
cooled mold 137
cooling process, alloys 368
copper
– casting 151, 234, 240, 329
– high purity 137
– macrostructure 283
– melt treatment 3
crystallization conditions, alloys 265
DC casting, see direct chill casting
defects
– casting 271
– formation 271, 277
– surface 23
dendrites
– coarsening, tin bronzes 314
– growth 162
dendritic length scale, changes 314
deoxidized high phosphorus copper 234
DHP-copper, see oxidized high phosphorus
copper
direct chill casting 189, 336
– 3004 29
– aluminum alloy 271, 277
– magnesium 95
electrical potential, binary metal alloy
296
electromagnetic casting 124
embrittlement, tin bronzes 314
equiaxed dendrites 162
eutectic alloys, properties 309
failure properties, eutectic alloys 309
FEM simulation, alloys 182
fluid flow
– effects 240
– simulation 226
gas, inert 42
gas bubbles, physical characteristics 42
grain growth, monte carlo simulation 168
grain refining 29, 277
– surface defects 23
grain structures, calculation 226
HDC casting, see horizontal direct chill casting
HE universal caster 336
heat transfer
– copper 240
– simulation 240
high purity copper rod, fabrication 137
high speed roll casting, alloys 143
high strength alloys 101
– Al-Mg-Si 182
horizontal casting, copper 329
horizontal direct chill casting 336
hot top mould design 106
hypermonotectic albizn alloys 194
induction furnaces 353
inert gas, molten metal 42
interacting dendrites 162
liquid metal cooling 368
macrosegregation 271
– Al-Cu alloy 283
– aluminum alloy 277
– modeling 219
macrostructure
– Al-Cu alloy 283
– tin-bronze 256
magnesium
– chill casting 95
– high strength alloy 182– roll casting 143
– strip casting 77
magnesium alloys 70
– numerical simulation 202
– strip casting 81
melt flow, Al-Cu alloy 283
melt treatment
– aluminium 3
– copper 3
melting temperature , multi-component alloys 174
metal wire 213
metals
– binary alloys 296
– molten 42
– non ferrous 112
micro wrought shapes, non ferrous metal
112
microporosity, aluminum casting 36
microstructure
– development in aluminum alloys 290
– eutectic alloys 309
– tin-bronze 256
– titanium alloys 265
modelling, continuous casting processes
151, 213
mold
– cooled 137
– design 106
– temperature fields 234
monitoring system, optical coil protection
353
monte carlo simulation, grain growth 168
multi-component alloys, conductivity 174
non ferrous metal, continuous casting 112
numerical simulation, alloys 194, 202,
296
OCP, see optical coil protection
optical coil protection 353
plastic strains, eutectic alloys 309
plasticity, titanium alloys 265
powder metallurgy, superalloys 249
process conditions, hot top mould 106
process parameters, DC casting 271
pulse electric discharging 296
quality of water 118
quenching studies, alloys 118, 290
refining, grains 277
rings, superalloy 249
rod fabrication, copper 137
rods, modelling 213
roll casting 131,
– AA6016 87
– high speed 143
– horizontal 70
– twin 77
segregation, minimization 256
semi-continuous casting 344
shapes, micro wrought 112
silicone, high strength alloy 182
simulations
– alloys 182, 194, 296
– continuous casting 151, 202, 209, 213,
226
– dendrite growth 162
– grain growth 168
slit mold 124
Sn-bronze, continuous casting 219
solidification
– aluminum alloys 290
– simulation 226, 240
– binary metal alloys 296
– unidirectional structure 137
spray forming
– aluminum alloys 101
– superalloy rings 249
– tin-bronze 256
steel, billet 124
strain distribution, eutectic alloys 309
strip casting
– alloy 77
– aluminium alloy 131
– continuous 70
– magnesium 81
superalloy rings, post processing 249surface
– defects 23, 29
– roughness 118
temperature fields, mould 234
ternary alloys, conductivity 174
ternary tin bronze 320
thermo-mechanical model, casting 189
tin bronzes
– dendrite coarsening 314
– structure 256
tin containing alloys, casting 320
titanium alloys, crystallization conditions
265
twin roll caster, unequal diameter 131
UDC, see upward direct chill
unidirectional solidification structure 137
upward casting
– continous 202
– direct chill 95
water, quality 118
wincast-conti 209
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