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 |  موضوع: كتاب Continuous Casting الخميس 10 مارس 2022, 2:17 pm | |
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أحضرت لكم كتاب
Continuous Casting
Edited by
K. Ehrke and W. Schneider
و المحتوى كما يلي :
Contents
25 Years of DGM Continuous Casting Research
W. Schneider, VAW aluminium AG, Research and Development, Bonn (D) 1
Melt Treatment
Hydrogen in Aluminum Containing Copper Alloy Melts – Solubility Measurement
and Removal
K. Neumann, B. Friedrich, K. Krone, IME Process Metallurgy and Metal Recycling,
RWTH Aachen (D)
J. Jestrabek, E. Nosch, Schwermetall Halbzeugwerk GmbH, Stolberg (D) .15
Fundamental Research About Liquid Metal Filtration
B. Hübschen, J. Krüger, RWTH Aachen (D)
N. Keegan, Pyrotek Engineering Materials Limited, Dudley (GB)
W. Schneider, VAW Aluminium AG, Bonn (D) .20
Impact of Grain Refiner Addition on Ceramic Foam Filter Performance
N. Towsey, W. Schneider, H.-P. Krug, VAW aluminium AG, Research and
Development, Bonn (D)
A. Hardman , London & Scandinavian Metallurgical Co. Limited, Rotherham,
South Yorkshire (GB)
N. Keegan, Pyrotek Engineering Materials Ltd., Netherton, West Midlands (GB) 26
Review of Dissolution Testing and Alloying Methods in the Casthouse
G. Borge, Bostlan, S.A., Larragane, Mungia (E)
P. Cooper, S. Thistlethwaite, LSM Co.Ltd., Rotherham (GB) 33
The Effect of Casting Parameters on the Metallurgical Quality of Twin Roll Cast Strip
Y. Birol, Marmara Research Center, Gebze-Kocaeli (TR)
G. Kara, A. Soner Akkurt, ASSAN Aluminum Works, Istanbul (TR)
C. Romanowski, FATA Hunter Inc., Riverside (USA) 40
Casting Technology and Processes – Aluminium
Influence of Different Lubricants on the Friction between the Solidifying Shell and
the Mould during the DC Casting of AlMgSi0.5
F. Dörnenburg, VAW aluminium AG, Research and Development, Bonn (D)
S. Engler, Foundry Institute, Aachen University of Technology, Aachen (D) 47
Prediction of Boundary Conditions and Hot Spots during the Start-up Phase of an Extrusion
Ingot Casting
S. Benum, Hydro Aluminium R&D Materials Technology, Sunndalsøra (N)
D. Mortensen, H. Fjær, Institute for Energy Technology, Kjeller (N) .54
Improved Metal Distribution during DC-casting of Aluminum Alloy Sheet Ingots
P. Tøndel, J. Hayes, I. Thorvaldsen, Elkem Aluminium, Mosjøen (N)
G. Grealy, G. Tahitu, Corus Research Development & Technology, Ijmuiden (NL)
E. Jensen, Elkem Research, Kristiansand (N)
D. Brandner, Corus Aluminium Walzprodukte GmbH, Koblenz (D) .61
Determination of Material Properties and Thermal Boundary Condition from Casting
Trial on Alloy AA7075
J. Rabenberg, J. Storm, Corus Research Development & Technology, Ijmuiden (NL)
I. Opstelten, Corus Research Development & Technology, now with TNO Bouw,
Delft (NL)
J.-M. Drezet, École Polytechnique Fédérale de Lausanne, Lausanne (CH) 71
Single-roll Strip Casting of Aluminium Alloys
E. Straatsma, W. Kool , L. Katgerman, Delft University of Technology, Laboratory for
Materials, Delft (NL) 77
Continuous Casting of Semisolid Al-Si-Mg Alloy
T. Motegi, F. Tanabe, Chiba Institute of Technology .82
Casting Technology and Processes
Yield and Quality Improvements for Semi-Continuously Cast Copper Alloys
C.-M. Raihle, Outokumpu Process Automation, Västerås (S) 89
Continuous Casting Technology for Magnesium
U. Holzkamp, H. Haferkamp, M. Niemeyer, University of Hanover, Institute of Materials
Science, Hanover (D) 94
Local Distribution of the Heat Transfer in Water Spray Quenching
F. Puschmann, E. Specht, J. Schmidt, University of Magdeburg, Institute of
Fluid Dynamics and Thermodynamics, Magdeburg (D) 101
Grain Structure, Microstructure and Texture of Copper Ingots Produced during the
Continuous Casting Process
V. Plochikhine, V. Karkhin, H. Bergmann, Department of Metallic Materials,
University of Bayreuth (D) 109
Technologies and Installation for Electrochemical Hardening of Wear Surfaces
R. Boiciuc, V. Munteanu, G. Petrache, Uzinsider Engineering S.A., Galati (ROM) .115IX
Modelling – Heat and Fluid Flow; Nucleation
Numerical Mass and Heat Flow Predictions in Aluminum DC Casting: A Comparison of
Simulations with Melt Pool Measurements
A. Buchholz, Corus Research Development &Technology, Ijmuiden (NL)
B. Commet, Pechiney Centre de Recherches de Voreppe (F)
G.-U. Grün, VAW aluminium AG, Research and Development, Bonn (D)
D. Mortensen, Institute for Energy Technology, Kjeller (N) 123
Investigations of the Primary Cooling in Sheet Ingot Casting
H. Fjær, D. Mortensen, Institute for Energy Technology, Kjeller (N)
A. Buchholz, Corus Research Development & Technology, Ijmuiden (NL)
B. Commet, Pechiney Centre de Recherches de Voreppe (F)
J.-M. Drezet, Laboratoire de Métallurgie Physique, EPFL, Lausanne (CH) 131
Boiling Curve Approach for Thermal Boundary Conditions in DC Casting
J. Zuidema jr., L. Katgerman, Netherlands Institute for Metals Research, Laboratory
for Materials, Advanced Materials and Solidification Technology, Delft (NL)
I. Opstelten, Corus Research Development & Technology, Ijmuiden (NL) 138
Theoretical and Experimental Study of Vertical Continuous Casting of Copper
M. Uoti, Helsinki University of Technology, Laboratory of Metallurgy, Helsinki (SF)
M. Immonen, K. Härkki, Outokumpu Poricopper OY, Kuparitie, Pori (SF) 143
Modeling of Grain Refinement in Aluminum Alloys
A. Greer, A. Tronche, University of Cambridge (GB) 149
Modeling of the Grain Refinement in Directionally Solidified Al -4.15 wt.% Mg Alloys
using Cellular Automaton – Finite Element Approach
M. Vandyoussefi , A. Greer, University of Cambridge (GB) 154
Modelling – Stress and Structure
ContiSim : Process and Material Modelling of Continuous Casting in Macro
and Micro Scale
J. Boehmer, Process Modelling and Informatics, Betzdorf/Sieg (D) 163
Crystal Growth Morphology during Continuous Casting
C. Caesar, Munich (D) 169
3D-Modeling of Ingot Geometry Development of DC-Cast Aluminum Ingots
during the Start-Up Phase
W. Droste, G.-U. Grün, W. Schneider, VAW aluminium AG, Research and
Development, Bonn (D)
J.-M. Drezet, CALCOM SA, Parc Scientifique, Lausanne (CH) 175X
The Influence of Casting Practice on Stresses and Strains in 6xxx Billets – A Statistical
and Modelling Study
B. Henriksen, S. Braathen, E. Jensen, Elkem ASA Reasearch, Kristiansand (N) .184
Modelling of Macrosegregation in Continuous Casting of Aluminium
T. Jalanti, M. Rappaz, École Polytechnique Fédérale de Lausanne, Laboratoire de
Métallurgie Physique, Lausanne (CH)
M. Swierkosz, M. Gremaud, Calcom SA, Lausanne (CH) 191
The Effect of the Differencing Scheme on the Numerical Diffusion in the
Simulation of Macrosegregation
B. Venneker, Netherlands Institute for Metals Research, Delft (NL)
L. Katgerman, Delft University of Technology, Laboratory for Materials,
Advanced Materials and Solidification Technology, Delft (NL) 199
Application of a New Hot Tearing Analysis to Horizontal Direct Chill Cast
Magnesium Alloy AZ91
J. Grandfield, Cooperative Reasearch Centre for Cast Metals Manufacturing, CSIRO
Manufacturing Science & Technology, The University of Queensland (AUS)
C. Davidson, J. Taylor, Department of Mining, Minerals and Materials Engineering,
The University of Queensland (AUS) 205
Micro- and Macrostructures
Nucleation Studies of Grain Refiner Particles in Al-Alloys
P. Schumacher, University of Oxford (GB) 213
Effect of Solute Elements on the Grain Structures of Al-Ti-B and Al-Ti-C
Grain-Refined Al Alloys
A. Tronche, University of Cambridge (GB)
A. Greer, University of Cambridge (GB) and Péchiney Centre de Recherches
de Voreppe (F) .218
Grain Refinement Process in Aluminium Alloys Type AlZnMgZr
T. Stuczyn´ski, M. Lech-Grega, Institute of Non-Ferrous Metals, Light-Metals
Division, Skawina (PL) 224
Coupled Influence of Convection and Grain-refining on Macrosegregation of
1D Upwardly Solidified Al 4.5% Cu
P. Jarry, Pechiney Centre de Recherches de Voreppe (F)
H. Combeau, G. Lesoult, LSG2M, Ecole des Mines de Nancy (F) .233
Tensile Behaviour of DC-cast AA5182 in Solid and Semi-solid State
W. van Haaften, W. Kool, L. Katgerman, Laboratory of Materials, Delft University of
Technology, Delft (NL) .239XI
The Columnar to Equiaxed Transition in Horizontal Direct Chill Cast Magnesium
Alloy AZ91
J. Grandfield, Cooperative Reasearch Centre for Cast Metals Manufacturing, CSIRO
Manufacturing Science & Technologiy, The University of Queensland (AUS)
C. Davidson, J. Taylor, Department of Mining, Minerals and Materials Engineering,
The University of Queensland (AUS) 245
Study of Heterogeneous Nucleation of α-Al on Grain Refiner Particles during Rapid
Solidification
P. Cizek, B. McKay, P. Schumacher, University of Oxford (GB) .251
Effect of Instability of TiC Particles on the Grain-Refining Behavior of Al-Ti-C
Inoculants in Aluminum Alloys
M. Vandyoussefi, A. Greer, University of Cambridge (GB) .257
Grain Refiners for Thin Strip Twin Roll Casting
R. Cook, London & Scandinavian Metallurgical Co. Limited, Rotherham (GB) .263
Characterisation and Optimisation of Thixoforming Feedstock Material
S. Engler, Gießereiinstitut, RWTH Aachen (D)
D. Hartmann, EFU Gesellschaft für Ur-/Umformtechnik mbH, Simmerath (D)
I. Niedick, Volkswagen AG, Braunschweig (D), (former EFU GmbH) 269
Experimental Study of Linear Shrinkage during Solidification of Binary and Commercial
Aluminum Alloys
D. Eskine , L. Katgerman, Netherlands Institute for Metals Research, Delft (NL) 276
The Influence of the Cooling Rate on the Type of the Intermetallic Phases in the
Aluminium Alloys of the 3XXX (AlMnMgSi) Group
T. Stuczyn´ski, M. Lech-Grega, Institute of Non-Ferrous Metals, Light Metals Division,
Skawina (PL) 282
Suppliers Session – Aluminium
Horizontal Direct Chilled (HDC) Casting Technology for Aluminium
F. Niedermair, Hertwich Engineering GmbH, Braunau (A) 293
Automatic “Bleed Out” Detection and Plug Off in VDC Billet Casting
M. Lück, Wagstaff Inc., Spokane WA (USA) .300
The AIRSOL VEIL Technology Package for Aluminium Billet Casting
G. Bulian, M. Langen, VAW aluminium AG, Bonn (D) 302
The Manufacturing, Design and Use of Combo Bag Distributors in Sheet Ingot Casting
S. Tremblay, Pyrotek High-temperature Industrial Products Inc., Chicoutimi (CAN)
R. Green, Pyrotek Engineering Materials Ltd., Netherton (GB) 310XII
Recent Quality and Efficiency Improvements Through Advances in In-Line Refining
Technology
V. Dopp, S. Simmons, Pyrotek, Inc., Tarrytown, New York (USA) .316
Suppliers Session – Copper
Horizontal Continuous Casting of Copper Alloy Billets
M. Brey, SMS Meer GmbH, Demag Technica, Veitshöchheim (D) 325
The Outokumpu UPCAST System
L. Eklin, Outokumpu Castform Oy, Pori (SF) 333
Author Index .341
Subject Index .
Subject Index*
3D-Modeling 175
3XXX (AlMnMgSi) group, alloys 282
6xxx billets 184
A
AA1050 26
AA3004 123
AA5182 123, 239
AA6063 47
AA7075 71
AIRSOL VEIL technology package 302
Al-4.15 wt.%Mg alloys 154
Al 4.5%Cu 233
Alloy additives 33
Alloy development 269
Alloying methods 33
Alloys
– aluminum 149, 213, 218, 224, 233, 239,
251, 257, 276, 282
– Al-Ti-B 218
– Al-Ti-C 218
– AlMnMg 77
– (AlMnMgSi)Group 282
– Al-Si-Mg 82
– AZ91 205, 245
– copper 233, 325, 333
– magnesium 154, 245
– nickel 115
AlMgSi0.5 47
Alpha-Al 251
Al-Ti-C inoculants 257
Aluminium 15, 191
– casting technology 293
Aluminium alloys 149, 213, 218, 224,
233, 239, 251, 257, 282
– binary 276
– single-roll strip casting 77
– sheet ingots 61
Aluminum billet casting 302
Aluminum DC casting 123
Aluminum ingots 175
ALZnMgZr 224
Analysis, hot tearing 205
Automatic bleed out detection 300
AZ91 205, 245
B
Back-diffusion 191
Billet casting 300
– aluminium 302
Billet quality 47
Billet shell solidification 300
Billets, copper 325
– 6xxx 184
Binary aluminum alloys 276
Bleed out detection 300
Boiling curve approach 138
Boundary conditions, start-up phase 54
Brass billets 325
C
Cast magnesium alloy AZ91 205
Cast strip 40
Casting 131
– parameters 40
– practice 184
– trial, alloy AA7075 71
Ceramic foam filter 20, 26
Coherency temperature 276
Columnar transition 245
Combo bag distributor 61, 310
Commercial aluminum alloys 276
Composition, AlMnMg-alloy 77
Continous casting committee 1
ContiSim 163
Convection 233
Cooling conditions 131
Cooling rate 282
Copper, properties 333
– vertical continous casting 143
– oxygen-free 333
Copper alloy billets 325
Copper alloy melts 15
Copper alloys 89
Copper ingots 109
Crystal growth morphology 169
Crystallization behaviour 213
D
Deformations, thermally induced 54
Dendrites 154
Differencing scheme 199
Direct chill, horizontal 205, 245, 293
Directionally solidified Mg alloys 154
Dissolution testing 33
Ductile components 89
E
Efficiency improvements 316
Electrochemical hardening 115
Equiaxed transition 245
Extrusion ingot casting 54
F
Fiberglass fabric bags 310
Filter 26
Filtration 20
Foam filter 20, 26
Free-growth model 149
G
Gas pores 15
Glass 213
Grain refinement 154, 224, 233, 257
– aluminum alloys 149, 218
Grain refiner addition 26
Grain refiner particles 213, 251
Grain refiners 263
Grain structure, copper ingots 109
Grain structures 218
Growth vector 169
H
Hardening, electrochemical 115
Heat flow predictions 123
Heat transfer 101
Heterogeneous nucleation 251
High quality rolling ingots 61
High-tensile components 89
Horizontal continuous casting, copper
alloy 325
Horizontal direct chill 205, 245, 293
Hot spots 54
Hot tearing analysis 205
Hydrogen concentration 15
I
Improved metal distribution 61
Ingot casting 54, 310
Ingot geometry development 175
Ingots, aluminum 175
– copper 109
– sheet casting 131
In-line refining technology 316
Inoculants, Al-Ti-C 257
Instability, TiC particles 257
Intermetallic phases 282
L
Linear shrinkage 276
Liquid metal filtration 20
Lubricants 47
M
Macro scale, modelling 163
Macrosegregation 191, 233
– modelling 71
– simulation 199
Magnesium 94
Magnesium alloys 154
– AZ91 205, 245
Material defects 15
Material modelling 163
Material properties, alloy AA7075 71
Melt composition 257
Melt pool measurements 123
Melts, copper alloy 15
Metal distribution, improved 61
Metal filtration 20
Metallic powders 33
Metallurgical quality 40
Micro scale, modelling 163
Microsegregation, modelling 71
Microstructure, copper ingots 109
Modelling, macrosegregation 191
Modelling study 184
Molten alloy 82
Morphology, crystal growth 169
Mould 47
Mould systems 302
N
Nickel-alloy plating 115345
Non-uniform spray characteristics 101
Nucleation centers 218
Nucleation process 149
Nucleation studies 213
Numerical diffusion 199
Numerical mass predictions 123
O
Outokumpu UPCAST system 333
Oxygen-free copper 333
P
Phases, intermetallic 282
Poisson effect 224
Primary cooling 131
Product quality improvement 163
Q
Quality, metallurgical 40
Quality improvements 316
– copper alloy 89
Quenching, water spray 101
R
Rapid solidification, aluminum alloys 251
Refining technology 316
Remelt products 293
Rolling ingots 123
S
Secondary cooling zone 131
Self-hardening alloys 269
Semi-solid Al-Si-Mg alloy 82
Semi-solid state, alloy behaviour 239
Sheet ingots 61, 131, 310
Shell, solidifying 47
Shrinkage, linear 276
Shrinkage porosity 54
Simulation of macrosegregation 199
Single-roll strip casting 77
Solid state, alloy behaviour 239
Solidification 138, 276, 300
– structures, copper alloys 109
Solidifying shell 47
Solute elements 218
Spray characteristics 101
Start-up period 123
Start-up phase 54
– phase, modeling 175
Strains, 6xxx billets 184
Stresses, thermally induced 184
Strip casting, aluminium alloys 77
T
Temperature distribution, metal 138
Tensile behaviour 239
Texture, copper ingots 109
Thermal boundary condition, alloy
AA7075 71
– DC casting 138
Thermal soft reduction 89
Thermally induced deformations 54
Thermally induced stress 184
Thermomechanical simulations 123
– crystal growth 175
Thin strip casting 263
Thixocasting process 82
Thixoforming feedstock material 269
TiC particles 257
Twin roll casting 40, 263
U
UPCAST system 333
Upwardly solidified Al 4.5%Cu 233
V
VDC billet casting 300
Vertical continous casting, copper 143
W
Water spray quenching 101
Wear surfaces 115
Y
Yield improvements, copper alloy 89
Author Index*
Benum, S. 54
Bergmann, H. W. 109
Birol, Y. 40
Boehmer, J. R. 163
Boiciuc, R. 115
Borge, G. 33
Braathen, S. E. 184
Brandner, D. 61
Brey, M. 325
Buchholz, A. 123, 131
Bulian, G. W. 302
Caesar, C. 169
Cizek, P. 251
Combeau, H. 233
Commet, B. 123, 131
Cook, R. 263
Cooper, P. S. 33
Davidson, C. J. 205, 245
Dopp, V. 316
Dörnenburg, F. 47
Drezet, J.-M. 71, 131, 175
Droste, W. 175
Eklin, L. 333
Engler, S. 47, 269
Eskine, D. 276
Fjær, H. G. 54, 131
Friedrich, B. 15
Grandfield, J. F. 205, 245
Grealy, G. 61
Green, R. 310
Greer, A. L. 149, 154, 218, 257
Gremaud, M. 191
Grün, G.-U. 123, 175
Haferkamp, H. 94
Hardman, A. 26
Härkki, K. 143
Hartmann, D. 269
Hayes, J. H. 61
Henriksen, B. R. 184
Holzkamp, U. 94
Hübschen, B. 20
Immonen, M. 143
Jalanti, T. 191
Jarry, Ph. 233
Jensen, E. K. 61, 184
Jestrabek, J. 15
Kara, G. 40
Karkhin, V. 109
Katgerman, L. 77, 138, 199, 239, 276
Keegan, N. J. 20, 26
Kool, W. H. 77, 239
Krone, K. 15
Krug, H.-P. 26
Krüger, J. G. 20
Langen, M. 302
Lech-Grega, M. 224, 282
Lesoult, G. 233
Lück, M. 300
McKay, B. J. 251
Mortensen, D. 54, 123, 131
Motegi, T. 82
Munteanu, V. 115
Neumann, K. 15
Niedermair, F. 293
Niedick, I. 269
Niemeyer, M. 94
Nosch, E. 15
Opstelten, I. J. 71, 138
Petrache, G. 115
Plochikhine, V. 109
Puschmann, F. 101
Rabenberg, J. M. 71
Raihle, C.-M. 89
Rappaz, M. 191
Romanowski, C. 40
Schmidt, J. 101
Schneider, W. 1, 20, 26, 175
Schumacher, P. 213, 251
Simmons, S. 316
Soner Akkurt, A. 40
Specht, E. 101
Storm, J. C. 71
Straatsma, E. N. 77
Stuczyski, T. 224, 282
Swierkosz, M. 191
Tahitu, G. 61
Tanabe, F. 82
Taylor, J. A. 205, 245
Thistlethwaite, S. R. 33
Thorvaldsen, I. J. 61
Tøndel, P. A. 61
Towsey, N. 26
Tremblay, S. P. 310
Tronche, A. 149, 218
Uoti, M. 143
van Haaften, W. M. 239
Vandyoussefi, M. 154, 257
Venneker, B. C. H. 199
Zuidema jr., J. 138
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