كتاب The Chemistry and Technology of Petroleum 5th ed - James G. Speight
منتدى هندسة الإنتاج والتصميم الميكانيكى
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منتدى هندسة الإنتاج والتصميم الميكانيكى
بسم الله الرحمن الرحيم

أهلا وسهلاً بك زائرنا الكريم
نتمنى أن تقضوا معنا أفضل الأوقات
وتسعدونا بالأراء والمساهمات
إذا كنت أحد أعضائنا يرجى تسجيل الدخول
أو وإذا كانت هذة زيارتك الأولى للمنتدى فنتشرف بإنضمامك لأسرتنا
وهذا شرح لطريقة التسجيل فى المنتدى بالفيديو :
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وشرح لطريقة التنزيل من المنتدى بالفيديو:
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وإذا نسيت بيانات الدخول للمنتدى
يرجى مراسلتنا على البريد الإلكترونى التالى :

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الرئيسيةالبوابةأحدث الصورالتسجيلدخولحملة فيد واستفيدجروب المنتدى

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 كتاب The Chemistry and Technology of Petroleum 5th ed - James G. Speight

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مُساهمةموضوع: كتاب The Chemistry and Technology of Petroleum 5th ed - James G. Speight    كتاب The Chemistry and Technology of Petroleum 5th ed - James G. Speight  Emptyالسبت 22 يوليو 2017, 6:07 pm

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The Chemistry and Technology of Petroleum 5th ed
James G. Speight

كتاب The Chemistry and Technology of Petroleum 5th ed - James G. Speight  GNLnWT69HUlvXY0l8A0byCg3bqq5MjL0X1UYS56xW0dMf5GAKQpcAqkxYHHoBCq9Xfy1s-WQHl_SEf0=w1366-h623
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Contents
Preface xxiii
Author xxv
Section i History, occurrence, and Recovery
Chapter 1 History and Terminology 3
1 1 Historical Perspectives 3
1 2 Modern Perspectives 9
1 3 Defnitions and Terminology 12
1 4 Native Materials 14
1 4 1 Petroleum 14
1 4 2 Opportunity Crudes and High-Acid Crudes 15
1 4 3 Heavy Oil 16
1 4 4 Foamy Oil 16
1 4 5 Extra Heavy Oil 17
1 4 6 Bitumen 17
1 4 7 Wax 18
1 4 8 Asphaltite and Asphaltoid 18
1 4 9 Bituminous Rock and Bituminous Sand 19
1 4 10 Kerogen 20
1 4 11 Natural Gas 20
1 5 Manufactured Materials 22
1 5 1 Wax 22
1 5 2 Resid 22
1 5 3 Asphalt 23
1 5 4 Tar and Pitch 23
1 5 5 Coke 24
1 5 6 Synthetic Crude Oil 24
1 6 Derived Materials 24
1 6 1 Asphaltenes, Carbenes, and Carboids 24
1 6 2 Resins and Oils 25
1 7 Oil Prices 26
1 7 1 Pricing Strategies 26
1 7 2 Oil Price History 27
1 7 3 Future of Oil 28
1 7 4 Epilogue 28
References 28
Chapter 2 Classifcation 31
2 1 Introduction 31
2 2 Classifcation Systems 32
2 2 1 Classifcation as a Hydrocarbon Resource 32
2 2 2 Classifcation by Chemical Composition 34
2 2 3 Correlation Index 35vi Contents
© 2010 Taylor & Francis Group, LLC
2 2 4 Density 36
2 2 5 API Gravity 37
2 2 6 Viscosity 38
2 2 7 Carbon Distribution 38
2 2 8 Viscosity-Gravity Constant 38
2 2 9 UOP Characterization Factor 39
2 2 10 Recovery Method 39
2 2 11 Pour Point 40
2 3 Miscellaneous Systems 41
2 4 Reservoir Classifcation 42
2 4 1 Identifcation and Quantifcation 42
2 4 2 Future 44
References 44
Chapter 3 Origin and Occurrence 47
3 1 Introduction 47
3 2 Origin 47
3 2 1 Abiogenic Origin 48
3 2 2 Biogenic Origin 49
3 2 2 1 Deposition of Organic Matter 51
3 2 2 2 Establishment of Source Beds 51
3 2 2 3 Nature of the Source Material 53
3 2 2 4 Transformation of Organic Matter into Petroleum 55
3 2 2 5 Accumulation in Reservoir Sediments 57
3 2 2 6 In Situ Transformation of Petroleum 61
3 2 3 Differences between Abiogenic Theory and Biogenic Theory 64
3 2 4 Relationship of Petroleum Composition and Properties 65
3 3 Occurrence 67
3 3 1 Reserves 67
3 3 2 Conventional Petroleum 70
3 3 3 Natural Gas 71
3 3 4 Heavy Oil 72
3 3 5 Bitumen 73
References 75
Chapter 4 Reservoirs and Reservoir Fluids 79
4 1 Introduction 79
4 2 Reservoirs 79
4 2 1 Structural Types 80
4 2 2 Heterogeneity 81
4 3 Classes of Fluids 82
4 4 Evaluation of Reservoir Fluids 83
4 4 1 Sampling Methods 84
4 4 2 Data Acquisition and QA/QC 85
4 5 Physical Composition and Molecular Weight 87
4 5 1 Asphaltene Separation 87
4 5 2 Fractionation 89
4 5 3 Molecular Weight 91
4 6 Reservoir Evaluation 95
References 96Contents vii
© 2010 Taylor & Francis Group, LLC
Chapter 5 Kerogen 99
5 1 Introduction 99
5 2 Properties 99
5 3 Composition 102
5 4 Classifcation 102
5 5 Isolation 104
5 6 Methods for Probing Kerogen Structure 104
5 6 1 Ultimate (Elemental) Analysis 104
5 6 2 Functional Group Analysis 105
5 6 3 Oxidation 105
5 6 4 Thermal Methods 106
5 6 5 Acid-Catalyzed Hydrogenolysis 107
5 7 Structural Models 107
5 8 Kerogen Maturation 109
References 111
Chapter 6 Exploration, Recovery, and Transportation 115
6 1 Introduction 115
6 2 Exploration 116
6 2 1 Gravity Methods 117
6 2 2 Magnetic Methods 118
6 2 3 Seismic Methods 119
6 2 4 Electrical Methods 119
6 2 5 Electromagnetic Methods 120
6 2 6 Radioactive Methods 120
6 2 7 Borehole Logging 120
6 3 Drilling 121
6 3 1 Preparing to Drill 121
6 3 2 Drilling Equipment 122
6 3 3 Drilling Rig 124
6 3 4 Drilling 125
6 4 Well Completion 125
6 5 Recovery 126
6 5 1 Primary Recovery 128
6 5 2 Secondary Recovery 130
6 5 3 Enhanced Oil Recovery 132
6 6 Products and Product Quality 141
6 7 Transportation 142
References 147
Chapter 7 Recovery of Heavy Oil and Tar Sand Bitumen 149
7 1 Introduction 149
7 2 Mining 153
7 2 1 Tar Sand Mining 154
7 2 2 Hot-Water Process 156
7 2 3 Other Processes 158
7 3 Nonmining Methods 160
7 3 1 Steam-Based Processes 161
7 3 2 Combustion Processes 162
7 3 3 Other Processes 165viii Contents
© 2010 Taylor & Francis Group, LLC
7 4 Upgrading during Recovery 173
7 4 1 Partial Upgrading at the Surface 174
7 4 1 1 Thermal Cracking Processes 175
7 4 1 2 Solvent Processes 176
7 4 2 Upgrading during In Situ Recovery 176
7 4 2 1 Steam Distillation 177
7 4 2 2 Mild Thermal Cracking 177
7 4 2 3 Partial Combustion 178
7 4 2 4 Solvent Deasphalting 180
7 4 2 5 Microbial Enhanced Oil Recovery 181
7 4 3 Epilogue 181
References 182
Section ii composition and Properties
Chapter 8 Chemical Composition 187
8 1 Introduction 187
8 2 Ultimate (Elemental) Composition 188
8 3 Chemical Composition 189
8 3 1 Hydrocarbon Components 190
8 3 1 1 Paraffn Hydrocarbons 191
8 3 1 2 Cycloparaffn Hydrocarbons (Naphthenes) 193
8 3 1 3 Aromatic Hydrocarbons 194
8 3 1 4 Unsaturated Hydrocarbons 196
8 3 2 Nonhydrocarbon Components 196
8 3 2 1 Sulfur Compounds 197
8 3 2 2 Oxygen Compounds 198
8 3 2 3 Nitrogen Compounds 199
8 3 2 4 Metallic Constituents 201
8 3 2 5 Porphyrins 202
8 4 Chemical Composition by Distillation 203
8 4 1 Gases and Naphtha 205
8 4 2 Middle Distillates 206
8 4 3 Vacuum Residua (1050°F+) 208
References 208
Chapter 9 Fractional Composition 211
9 1 Introduction 211
9 2 Distillation 212
9 2 1 Atmospheric Pressure 216
9 2 2 Reduced Pressures 216
9 2 3 Azeotropic and Extractive Distillation 218
9 3 Solvent Treatment 219
9 3 1 Asphaltene Separation 221
9 3 1 1 Influence of Solvent Type 221
9 3 1 2 Influence of the Degree of Dilution 224Contents ix
© 2010 Taylor & Francis Group, LLC
9 3 1 3 Influence of Temperature 224
9 3 1 4 Influence of Contact Time 224
9 3 2 Fractionation 225
9 4 Adsorption 227
9 4 1 Chemical Factors 227
9 4 2 Fractionation Methods 228
9 4 2 1 General Methods 228
9 4 2 2 ASTM Methods 231
9 5 Chemical Methods 233
9 5 1 Acid Treatment 233
9 5 2 Molecular Complex Formation 235
9 5 2 1 Urea Adduction 235
9 5 2 2 Thiourea Adduction 236
9 5 2 3 Adduct Composition 236
9 5 2 4 Adduct Structure 237
9 5 2 5 Adduct Properties 237
9 6 Use of the Data 238
References 240
Chapter 10 Petroleum Analysis 243
10 1 Introduction 243
10 2 Petroleum Assay 243
10 3 Physical Properties 246
10 3 1 Elemental (Ultimate) Analysis 246
10 3 2 Density and Specifc Gravity 247
10 3 3 Viscosity 249
10 3 4 Surface and Interfacial Tension 251
10 3 5 Metal Content 253
10 3 6 Total Acid Number 254
10 4 Thermal Properties 254
10 4 1 Volatility 255
10 4 2 Liquefaction and Solidifcation 258
10 4 3 Carbon Residue 260
10 4 4 Aniline Point 261
10 4 5 Specifc Heat 261
10 4 6 Latent Heat 262
10 4 7 Enthalpy or Heat Content 262
10 4 8 Thermal Conductivity 262
10 4 9 Pressure–Volume–Temperature Relationships 263
10 4 10 Heat of Combustion 263
10 4 11 Critical Properties 264
10 5 Electrical Properties 264
10 5 1 Conductivity 264
10 5 2 Dielectric Constant 264
10 5 3 Dielectric Strength 265
10 5 4 Dielectric Loss and Power Factor 265
10 5 5 Static Electrifcation 266
10 6 Optical Properties 266
10 6 1 Refractive Index 266
10 6 2 Optical Activity 267x Contents
© 2010 Taylor & Francis Group, LLC
10 7 Spectroscopic Methods 268
10 7 1 Infrared Spectroscopy 269
10 7 2 Nuclear Magnetic Resonance 269
10 7 3 Mass Spectrometry 269
10 8 Chromatographic Methods 270
10 8 1 Gas Chromatography 270
10 8 2 Simulated Distillation 273
10 8 3 Adsorption Chromatography 274
10 8 4 Gel Permeation Chromatography 275
10 8 5 Ion-Exchange Chromatography 276
10 8 6 High-Performance Liquid Chromatography 277
10 8 7 Supercritical Fluid Chromatography 278
10 9 Molecular Weight 278
10 10 Use of the Data 279
References 280
Chapter 11 Structural Group Analysis 283
11 1 Introduction 283
11 2 Methods for Structural Group Analysis 285
11 2 1 Physical Property Methods 288
11 2 1 1 Direct Method 288
11 2 1 2 Waterman Ring Analysis 290
11 2 1 3 Density Method 291
11 2 1 4 n–d–M Method 291
11 2 1 5 Dispersion–Refraction Method 292
11 2 1 6 Density–Temperature Coeffcient Method 292
11 2 1 7 Molecular Weight–Refractive Index Method 293
11 2 1 8 Miscellaneous Methods 293
11 2 2 Spectroscopic Methods 295
11 2 2 1 Infrared Spectroscopy 295
11 2 2 2 Nuclear Magnetic Resonance Spectroscopy 299
11 2 2 3 Mass Spectrometry 302
11 2 2 4 Electron Spin Resonance 304
11 2 2 5 Ultraviolet Spectroscopy 304
11 2 2 6 X-Ray Diffraction 306
11 2 3 Heteroatom Systems 307
11 2 3 1 Nitrogen 308
11 2 3 2 Oxygen 308
11 2 3 3 Sulfur 309
11 2 3 4 Metals 309
11 3 Miscellaneous Methods 309
References 310
Chapter 12 Asphaltene Constituents 315
12 1 Introduction 315
12 2 Separation 316
12 3 Composition 319
12 4 Molecular Weight 324Contents xi
© 2010 Taylor & Francis Group, LLC
12 5 Reactions 327
12 6 Solubility Parameter 331
12 7 Structural Aspects 334
References 340
Chapter 13 Structure of Petroleum 345
13 1 Introduction 345
13 2 Molecular Species in Petroleum 346
13 2 1 Volatile Fractions 346
13 2 2 Nonvolatile Constituents 346
13 2 2 1 Composition 346
13 2 2 2 Structure 346
13 2 2 3 Molecular Weight 347
13 2 3 Resin Constituents 347
13 2 3 1 Composition 348
13 2 3 2 Structure 348
13 2 3 3 Molecular Weight 349
13 3 Petroleum System 349
13 4 Stability/Instability of the Petroleum System 354
13 5 Effects on Recovery and Refning 362
13 5 1 Effects on Recovery Operations 363
13 5 2 Effects on Refning Operations 366
References 367
Chapter 14 Instability and Incompatibility 371
14 1 Introduction 371
14 2 General Aspects 375
14 3 Factors Influencing Instability and Incompatibility 376
14 3 1 Elemental Analysis 376
14 3 2 Density and Specifc Gravity 376
14 3 3 Volatility 376
14 3 4 Viscosity 377
14 3 5 Asphaltene Content 377
14 3 6 Pour Point 379
14 3 7 Acidity 379
14 3 8 Metals (Ash) Content 379
14 3 9 Water Content, Salt Content, and Bottom Sediment and Water 380
14 4 Methods for Determining Instability and Incompatibility 381
14 5 Effect of Asphaltene and Heteroatom Constituents 385
References 387
Section iii Refning
Chapter 15 Introduction to Refning Processes 391
15 1 Introduction 391
15 2 Dewatering and Desalting 394
15 3 Early Processes 395xii Contents
© 2010 Taylor & Francis Group, LLC
15 4 Distillation 396
15 4 1 Historical Development 396
15 4 2 Modern Processes 396
15 4 2 1 Atmospheric Distillation 396
15 4 2 2 Vacuum Distillation 398
15 4 2 3 Azeotropic and Extractive Distillation 399
15 5 Thermal Methods 399
15 5 1 Historical Development 399
15 5 2 Modern Processes 401
15 5 2 1 Thermal Cracking 401
15 5 2 2 Visbreaking 402
15 5 2 3 Coking 403
15 6 Catalytic Methods 406
15 6 1 Historical Development 406
15 6 2 Modern Processes 407
15 6 3 Catalysts 408
15 7 Hydroprocesses 409
15 7 1 Historical Development 409
15 7 2 Modern Processes 410
15 7 2 1 Hydrofning 412
15 8 Reforming 412
15 8 1 Historical Development 412
15 8 2 Modern Processes 412
15 8 2 1 Thermal Reforming 412
15 8 2 2 Catalytic Reforming 413
15 8 3 Catalysts 413
15 9 Isomerization 414
15 9 1 Historical Development 414
15 9 2 Modern Processes 415
15 9 3 Catalysts 415
15 10 Alkylation Processes 416
15 10 1 Historical Development 416
15 10 2 Modern Processes 417
15 10 3 Catalysts 417
15 11 Polymerization Processes 418
15 11 1 Historical Development 418
15 11 2 Modern Processes 418
15 11 3 Catalysts 418
15 12 Solvent Processes 419
15 12 1 Deasphalting Processes 419
15 12 2 Dewaxing Processes 420
15 13 Refning Heavy Feedstocks 421
15 14 Petroleum Products 424
15 15 Petrochemicals 425
15 16 Future of Refning 427
15 16 1 Feedstocks 427
15 16 2 Refnery Confguration 428
References 431Contents xiii
© 2010 Taylor & Francis Group, LLC
Chapter 16 Refning Chemistry 433
16 1 Introduction 433
16 2 Cracking 435
16 2 1 Thermal Cracking 435
16 2 2 Catalytic Cracking 436
16 2 3 Dehydrogenation 438
16 2 4 Dehydrocyclization 439
16 3 Hydrogenation 439
16 3 1 Hydrocracking 439
16 3 2 Hydrotreating 440
16 4 Isomerization 440
16 5 Alkylation 441
16 6 Polymerization 442
16 7 Process Chemistry 442
16 7 1 Thermal Chemistry 442
16 7 2 Hydroconversion Chemistry 450
16 7 3 Chemistry in the Refnery 451
16 7 3 1 Visbreaking 451
16 7 3 2 Hydroprocessing 454
References 456
Chapter 17 Distillation 459
17 1 Introduction 459
17 2 Pretreatment 460
17 3 Atmospheric Pressure and Reduced Pressure Distillation 461
17 3 1 Atmospheric Pressure Distillation 463
17 3 2 Reduced Pressure Distillation 466
17 4 Equipment 469
17 4 1 Columns 469
17 4 2 Packing 471
17 4 3 Trays 471
17 5 Other Processes 473
17 5 1 Stripping 473
17 5 2 Rerunning 473
17 5 3 Stabilization and Light-End Removal 473
17 5 4 Superfractionation 475
17 5 5 Azeotropic Distillation 475
17 5 6 Extractive Distillation 476
17 6 Options for Heavy Feedstocks 478
References 478
Chapter 18 Thermal Cracking 481
18 1 Introduction 481
18 2 Early Processes 485
18 3 Commercial Processes 486
18 3 1 Visbreaking 487
18 3 2 Coking Processes 492xiv Contents
© 2010 Taylor & Francis Group, LLC
18 3 2 1 Delayed Coking 493
18 3 2 2 Fluid Coking 496
18 3 2 3 Flexicoking 498
18 4 Options for Heavy Feedstocks 499
18 4 1 Asphalt Coking Technology (ASCOT) Process 500
18 4 2 Cherry-P (Comprehensive Heavy Ends Reforming Refnery)
Process 500
18 4 3 Decarbonizing 501
18 4 4 ET-II Process 501
18 4 5 Eureka Process 502
18 4 6 Fluid Thermal Cracking Process 503
18 4 7 High Conversion Soaker Cracking Process 505
18 4 8 Mixed-Phase Cracking 506
18 4 9 OrCrude Process 506
18 4 10 Selective Cracking 507
18 4 11 Shell Thermal Cracking 507
18 4 12 Tervahl-T Process 509
References 510
Chapter 19 Catalytic Cracking 513
19 1 Introduction 513
19 2 Early Processes 517
19 3 Commercial Processes 517
19 3 1 Fixed-Bed Processes 518
19 3 2 Fluid-Bed Processes 518
19 3 2 1 Fluid-Bed Catalytic Cracking 518
19 3 2 2 Model IV Fluid-Bed Catalytic Cracking Unit 518
19 3 2 3 Orthoflow Fluid-Bed Catalytic Cracking 519
19 3 2 4 Shell Two-Stage Fluid-Bed Catalytic Cracking 520
19 3 2 5 Universal Oil Products Fluid-Bed Catalytic Cracking 520
19 3 3 Moving-Bed Processes 520
19 3 3 1 Airlift Thermofor Catalytic Cracking (Socony
Airlift TCC Process) 520
19 3 3 2 Houdresid Catalytic Cracking 520
19 3 3 3 Houdriflow Catalytic Cracking 520
19 3 3 4 Suspensoid Catalytic Cracking 521
19 4 Options for Heavy Feedstocks 521
19 4 1 Asphalt Residual Treating Process 522
19 4 2 Aquaconversion 522
19 4 3 Residue Fluid Catalytic Cracking Process 523
19 4 4 Heavy Oil Treating Process 524
19 4 5 R2R Process 524
19 4 6 Reduced Crude Oil Conversion Process 526
19 4 7 Shell FCC Process 527
19 4 8 S&W Fluid Catalytic Cracking Process 528
19 5 Catalysts 529
19 5 1 Catalyst Properties 529
19 5 2 Catalyst Treatment 529
19 5 2 1 Demet 530
19 5 2 2 Met-X 530Contents xv
© 2010 Taylor & Francis Group, LLC
19 6 Process Parameters 530
19 6 1 Reactor 531
19 6 2 Coking 532
19 6 3 Catalyst Variables 534
19 6 4 Process Variables 535
19 6 5 Additives 535
References 536
Chapter 20 Solvent Processes 539
20 1 Introduction 539
20 2 Commercial Processes 539
20 2 1 Deasphalting Process 540
20 2 2 Options for Heavy Feedstocks 547
20 2 2 1 Deep Solvent Deasphalting Process 547
20 2 2 2 Demex Process 549
20 2 2 3 MDS Process 551
20 2 2 4 Residuum Oil Supercritical Extraction Process 552
20 2 2 5 Solvahl Process 553
20 2 2 6 Lube Deasphalting 553
20 3 Dewaxing Processes 553
References 558
Chapter 21 Hydrotreating and Desulfurization 561
21 1 Introduction 561
21 2 Process Parameters and Reactors 568
21 2 1 Hydrogen Partial Pressure 569
21 2 2 Space Velocity 569
21 2 3 Reaction Temperature 570
21 2 4 Catalyst Life 570
21 2 5 Feedstock Effects 570
21 2 6 Reactors 572
21 2 6 1 Downflow Fixed-Bed Reactor 572
21 2 6 2 Upflow Expanded-Bed Reactor 573
21 2 6 3 Ebullating Bed Reactor 574
21 2 6 4 Demetallization Reactor (Guard Bed Reactor) 574
21 3 Commercial Processes 575
21 3 1 Autofning Process 576
21 3 2 Ferrofning Process 576
21 3 3 Gulf HDS Process 576
21 3 4 Hydrofning Process 576
21 3 5 Isomax Process 578
21 3 6 Ultrafning Process 578
21 3 7 Unifning Process 578
21 3 8 Unionfning Process 579
21 4 Options for Heavy Feedstocks 579
21 4 1 Residuum Desulfurization and Vacuum Residuum
Desulfurization Process 580
21 4 2 Residfning Process 580
21 5 Catalysts 581xvi Contents
© 2010 Taylor & Francis Group, LLC
21 6 Biodesulfurization 585
21 7 Gasoline and Diesel Fuel Polishing 586
References 588
Chapter 22 Hydrocracking 591
22 1 Introduction 591
22 2 Commercial Processes 597
22 2 1 Process Design 598
22 3 Options for Heavy Feedstocks 601
22 3 1 Asphaltenic Bottom Cracking Process 602
22 3 2 CANMET Process 603
22 3 3 Eni Slurry Technology Process 604
22 3 4 (HC)3 Process 604
22 3 5 H-Oil Process 605
22 3 6 Hydrovisbreaking Process 606
22 3 7 Hyvahl F Process 607
22 3 8 IFP Hydrocracking Process 608
22 3 9 Isocracking Process 608
22 3 10 LC-Fining Process 609
22 3 11 MAKfning Process 611
22 3 12 Microcat-RC Process 612
22 3 13 Mild Hydrocracking Process 613
22 3 14 MRH Process 614
22 3 15 RCD Unibon Process 615
22 3 16 Residfning Process 615
22 3 17 Residue Hydroconversion Process 616
22 3 18 Tervahl-H Process 616
22 3 19 T-Star Process 617
22 3 20 Unicracking Process 617
22 3 21 Uniflex Process 619
22 3 22 Veba Combi Cracking Process 620
22 4 Catalysts 621
References 627
Chapter 23 Hydrogen Production 631
23 1 Introduction 631
23 2 Processes Requiring Hydrogen 634
23 2 1 Hydrotreating 634
23 2 2 Hydrocracking 635
23 3 Feedstocks 636
23 4 Process Chemistry 636
23 5 Commercial Processes 638
23 5 1 Heavy Residue Gasifcation and Combined Cycle Power
Generation 639
23 5 2 Hybrid Gasifcation Process 640
23 5 3 Hydrocarbon Gasifcation 640
23 5 4 Hypro Process 640
23 5 5 Pyrolysis Processes 641
23 5 6 Shell Gasifcation Process 642
23 5 7 Steam–Methane Reforming 642
23 5 8 Steam–Naphtha Reforming 644Contents xvii
© 2010 Taylor & Francis Group, LLC
23 5 9 Synthesis Gas Generation 644
23 5 10 Texaco Gasifcation (Partial Oxidation) Process 645
23 5 11 Recovery from Fuel Gas 646
23 6 Catalysts 646
23 6 1 Reforming Catalysts 646
23 6 2 Shift Conversion Catalysts 647
23 6 3 Methanation Catalysts 648
23 7 Hydrogen Purifcation 648
23 7 1 Wet Scrubbing 649
23 7 2 Pressure Swing Adsorption Units 649
23 7 3 Membrane Systems 651
23 7 4 Cryogenic Separation 651
23 8 Hydrogen Management 651
References 652
Chapter 24 Product Improvement and Treating 655
24 1 Introduction 655
24 2 Reforming 656
24 2 1 Thermal Reforming 658
24 2 2 Catalytic Reforming 659
24 2 2 1 Fixed-Bed Processes 661
24 2 2 2 Moving-Bed Processes 665
24 2 3 Fluid-Bed Processes 665
24 3 Isomerization 666
24 3 1 Butamer Process 667
24 3 2 Butomerate Process 668
24 3 3 Hysomer Process 668
24 3 4 Iso-Kel Process 669
24 3 5 Isomate Process 669
24 3 6 Isomerate Process 669
24 3 7 Penex Process 669
24 3 8 Pentafning Process 669
24 4 Hydroisomerization 670
24 5 Alkylation 671
24 5 1 Cascade Sulfuric Acid Alkylation 672
24 5 2 Hydrogen Fluoride Alkylation 673
24 6 Polymerization 673
24 6 1 Thermal Polymerization 674
24 6 2 Solid Phosphoric Acid Condensation 674
24 6 3 Bulk Acid Polymerization 675
24 7 Catalysts 676
24 7 1 Reforming Processes 676
24 7 2 Isomerization Processes 677
24 7 3 Alkylation Processes 677
24 7 4 Polymerization Processes 678
24 8 Treating Processes 678
24 8 1 Caustic Processes 678
24 8 1 1 Dualayer Distillate Process 679
24 8 1 2 Dualayer Gasoline Process 679
24 8 1 3 Electrolytic Mercaptan Process 679xviii Contents
© 2010 Taylor & Francis Group, LLC
24 8 1 4 Ferrocyanide Process 679
24 8 1 5 Lye Treatment 679
24 8 1 6 Mercapsol Process 680
24 8 1 7 Polysulfde Treatment 680
24 8 1 8 Sodasol Process 680
24 8 1 9 Solutizer Process 681
24 8 1 10 Steam-Regenerative Caustic Treatment 681
24 8 1 11 Unisol Process 681
24 8 2 Acid Processes 681
24 8 2 1 Nalfning Process 683
24 8 2 2 Sulfuric Acid Treatment 683
24 8 3 Clay Processes 683
24 8 3 1 Alkylation Effluent Treatment 684
24 8 3 2 Arosorb Process 684
24 8 3 3 Bauxite Treatment 684
24 8 3 4 Continuous Contact Filtration Process 684
24 8 3 5 Cyclic Adsorption Process 684
24 8 3 6 Gray Clay Treatment 685
24 8 3 7 Percolation Filtration Process 685
24 8 3 8 Thermofor Continuous Percolation Process 685
24 8 4 Oxidative Processes 685
24 8 4 1 Bender Process 685
24 8 4 2 Copper Sweetening Process 686
24 8 4 3 Doctor Process 686
24 8 4 4 Hypochlorite Sweetening Process 687
24 8 4 5 Inhibitor Sweetening Process 687
24 8 4 6 Merox Process 687
24 8 5 Solvent Processes 687
References 689
Chapter 25 Gas Processing 691
25 1 Introduction 691
25 2 Gas Streams 691
25 2 1 Gas Streams from Crude Oil 698
25 2 2 Gas Streams from Natural Gas 702
25 3 Water Removal 702
25 3 1 Absorption 703
25 3 2 Solid Adsorbents 704
25 3 3 Use of Membranes 705
25 4 Liquid Removal 705
25 4 1 Extraction 705
25 4 2 Absorption 706
25 4 3 Fractionation of Natural Gas Liquids 707
25 5 Nitrogen Removal 707
25 6 Acid Gas Removal 708
25 7 Enrichment 711
25 8 Fractionation 711
25 9 Claus Process 712
References 714Contents xix
© 2010 Taylor & Francis Group, LLC
Chapter 26 Petroleum Products 717
26 1 Introduction 717
26 2 Gaseous Fuels 721
26 2 1 Composition 722
26 2 2 Manufacture 722
26 2 3 Properties and Uses 722
26 3 Naphtha 725
26 3 1 Composition 725
26 3 2 Manufacture 726
26 3 3 Properties and Uses 728
26 4 Gasoline 729
26 4 1 Composition 729
26 4 2 Manufacture 731
26 4 3 Properties and Uses 733
26 4 4 Octane Number 733
26 4 5 Additives 735
26 5 Kerosene 737
26 5 1 Composition 737
26 5 2 Manufacture 738
26 5 3 Properties and Uses 738
26 6 Fuel Oil 739
26 6 1 Composition 739
26 6 2 Manufacture 740
26 6 3 Uses 741
26 7 Lubricating Oil 742
26 7 1 Composition 742
26 7 2 Manufacture 743
26 7 2 1 Chemical Refning Processes 743
26 7 2 2 Hydroprocessing 744
26 7 2 3 Solvent Refning Processes 744
26 7 2 4 Catalytic Dewaxing 744
26 7 2 5 Solvent Dewaxing 744
26 7 2 6 Finishing Processes 745
26 7 2 7 Older Processes 745
26 7 3 Properties and Uses 747
26 8 Other Oil Products 748
26 8 1 White Oil 748
26 8 2 Insulating Oil 749
26 8 3 Insecticides 749
26 9 Grease 750
26 9 1 Composition 750
26 9 2 Manufacture 751
26 9 3 Properties and Uses 752
26 9 3 1 Lime Soap Grease 753
26 9 3 2 Sodium Soap Grease 753
26 9 3 3 Lithium and Barium Soap Grease 753
26 9 3 4 Aluminum Soap Grease 753
26 9 3 5 Calcium Soap Grease 754
26 9 3 6 Cold Sett Grease 754xx Contents
© 2010 Taylor & Francis Group, LLC
26 10 Wax 754
26 10 1 Composition 755
26 10 2 Manufacture 755
26 10 3 Properties and Uses 756
26 11 Asphalt 757
26 11 1 Composition 757
26 11 2 Manufacture 759
26 11 3 Properties and Uses 761
26 11 3 1 Road Asphalt 762
26 11 3 2 Cutback Asphalt 762
26 11 3 3 Asphalt Emulsion 763
26 11 3 4 Cold Mix Asphalt 763
26 11 3 5 Asphalt Aging 766
26 12 Coke 766
26 13 Sulfonic Acids 767
26 14 Acid Sludge 768
26 15 Product Blending 768
References 769
Chapter 27 Petrochemicals 773
27 1 Introduction 773
27 2 Chemicals from Paraffns 781
27 2 1 Halogenation 781
27 2 2 Nitration 782
27 2 3 Oxidation 783
27 2 4 Alkylation 784
27 2 5 Thermolysis 784
27 3 Chemicals from Olefns 785
27 3 1 Hydroxylation 786
27 3 2 Halogenation 787
27 3 3 Polymerization 788
27 3 4 Oxidation 788
27 3 5 Miscellaneous 789
27 4 Chemicals from Aromatics 789
27 5 Chemicals from Acetylene 791
27 6 Chemicals from Natural Gas 791
27 7 Inorganic Petrochemicals 792
27 8 Synthesis Gas 793
References 795
Section iV environmental issues
Chapter 28 Refnery Wastes 799
28 1 Introduction 799
28 2 Process Wastes 802
28 2 1 Desalting 803
28 2 2 Distillation 804
28 2 3 Thermal Cracking 807Contents xxi
© 2010 Taylor & Francis Group, LLC
28 2 4 Coking Processes 808
28 2 5 Fluid Catalytic Cracking 810
28 2 6 Hydrocracking and Hydrotreating 811
28 2 7 Catalytic Reforming 813
28 2 8 Alkylation 814
28 2 9 Isomerization 817
28 2 10 Polymerization 818
28 2 11 Deasphalting 818
28 2 12 Dewaxing 819
28 2 13 Gas Processing 820
28 3 Types of Waste 820
28 3 1 Gases and Lower Boiling Constituents 822
28 3 2 Higher Boiling Constituents 824
28 3 3 Wastewater 825
28 3 4 Spent Caustic 826
28 3 5 Solid Waste 827
28 4 Waste Toxicity 827
28 5 Refnery Outlook 828
28 5 1 Hazardous Waste Regulations 828
28 5 2 Regulatory Background 828
28 5 3 Requirements 828
28 6 Management of Refnery Waste 829
References 830
Chapter 29 Environmental Aspects of Refning 831
29 1 Introduction 831
29 2 Defnitions 833
29 3 Environmental Regulations 835
29 3 1 Clean Air Act Amendments 835
29 3 2 Water Pollution Control Act (Clean Water Act) 835
29 3 3 Safe Drinking Water Act 836
29 3 4 Resource Conservation and Recovery Act 836
29 3 5 Toxic Substances Control Act 837
29 3 6 Comprehensive Environmental Response, Compensation,
and Liability Act 837
29 3 7 Occupational Safety and Health Act 838
29 3 8 Oil Pollution Act 838
29 3 9 Hazardous Materials Transportation Act 839
29 4 Process Analysis 839
29 4 1 Gaseous Emissions 841
29 4 2 Liquid Effluents 845
29 4 3 Solid Effluents 846
29 5 Epilogue 847
References 847
Chapter 30 Environmental Analysis 849
30 1 Introduction 849
30 2 Petroleum and Petroleum Products 850
30 3 Leachability and Toxicity 852xxii Contents
© 2010 Taylor & Francis Group, LLC
30 4 Total Petroleum Hydrocarbons 853
30 4 1 Gas Chromatographic Methods 855
30 4 2 Infrared Spectroscopy Methods 857
30 4 3 Gravimetric Methods 858
30 4 4 Immunoassay Methods 859
30 5 Petroleum Group Analysis 860
30 5 1 Thin Layer Chromatography 861
30 5 2 Immunoassay 861
30 5 3 Gas Chromatography 862
30 5 4 High-Performance Liquid Chromatography 863
30 5 5 Gas Chromatography–Mass Spectrometry 864
30 6 Petroleum Fractions 865
30 7 Assessment of the Methods 865
References 868
Conversion Factors 869
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