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Shigley's Mechanical Engineering Design 9th Edition Solution Manual
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Preface xv
Part 1 Basics 2
1 Introduction to Mechanical
Engineering Design 3
1–1 Design 4
1–2 Mechanical Engineering Design 5
1–3 Phases and Interactions of the Design
Process 5
1–4 Design Tools and Resources 8
1–5 The Design Engineer’s Professional
Responsibilities 10
1–6 Standards and Codes 12
1–7 Economics 12
1–8 Safety and Product Liability 15
1–9 Stress and Strength 15
1–10 Uncertainty 16
1–11 Design Factor and Factor of Safety 17
1–12 Reliability 18
1–13 Dimensions and Tolerances 19
1–14 Units 21
1–15 Calculations and Significant Figures 22
1–16 Design Topic Interdependencies 23
1–17 Power Transmission Case Study
Specifications 24
Problems 26
2 Materials 31
2–1 Material Strength and Stiffness 32
2–2 The Statistical Significance of Material
Properties 36
2–3 Strength and Cold Work 38
2–4 Hardness 41
2–5 Impact Properties 42
2–6 Temperature Effects 43
Contents
2–7 Numbering Systems 45
2–8 Sand Casting 46
2–9 Shell Molding 47
2–10 Investment Casting 47
2–11 Powder-Metallurgy Process 47
2–12 Hot-Working Processes 47
2–13 Cold-Working Processes 48
2–14 The Heat Treatment of Steel 49
2–15 Alloy Steels 52
2–16 Corrosion-Resistant Steels 53
2–17 Casting Materials 54
2–18 Nonferrous Metals 55
2–19 Plastics 58
2–20 Composite Materials 60
2–21 Materials Selection 61
Problems 67
3 Load and Stress
Analysis 71
3–1 Equilibrium and Free-Body
Diagrams 72
3–2 Shear Force and Bending Moments in
Beams 77
3–3 Singularity Functions 79
3–4 Stress 79
3–5 Cartesian Stress Components 79
3–6 Mohr’s Circle for Plane Stress 80
3–7 General Three-Dimensional Stress 86
3–8 Elastic Strain 87
3–9 Uniformly Distributed Stresses 88
3–10 Normal Stresses for Beams in Bending 89
3–11 Shear Stresses for Beams in Bending 94
3–12 Torsion 101
3–13 Stress Concentration 110
3–14 Stresses in Pressurized Cylinders 113
3–15 Stresses in Rotating Rings 115
3–16 Press and Shrink Fits 116
3–17 Temperature Effects 117
3–18 Curved Beams in Bending 118
3–19 Contact Stresses 122
3–20 Summary 126
Problems 127
4 Deflection and
Stiffness 147
4–1 Spring Rates 148
4–2 Tension, Compression, and Torsion 149
4–3 Deflection Due to Bending 150
4–4 Beam Deflection Methods 152
4–5 Beam Deflections by
Superposition 153
4–6 Beam Deflections by Singularity
Functions 156
4–7 Strain Energy 162
4–8 Castigliano’s Theorem 164
4–9 Deflection of Curved Members 169
4–10 Statically Indeterminate Problems 175
4–11 Compression Members—General 181
4–12 Long Columns with Central Loading 181
4–13 Intermediate-Length Columns with Central
Loading 184
4–14 Columns with Eccentric Loading 184
4–15 Struts or Short Compression Members 188
4–16 Elastic Stability 190
4–17 Shock and Impact 191
Problems 192
Part 2 Failure Prevention 212
5 Failures Resulting from
Static Loading 213
5–1 Static Strength 216
5–2 Stress Concentration 217
5–3 Failure Theories 219
5–4 Maximum-Shear-Stress Theory
for Ductile Materials 219
5–5 Distortion-Energy Theory for Ductile
Materials 221
5–6 Coulomb-Mohr Theory for Ductile
Materials 228
5–7 Failure of Ductile Materials
Summary 231
5–8 Maximum-Normal-Stress Theory for Brittle
Materials 235
5–9 Modifications of the Mohr Theory for Brittle
Materials 235
5–10 Failure of Brittle Materials
Summary 238
5–11 Selection of Failure Criteria 238
5–12 Introduction to Fracture Mechanics 239
5–13 Stochastic Analysis 248
5–14 Important Design Equations 254
Problems 256
6 Fatigue Failure Resulting
from Variable Loading 265
6–1 Introduction to Fatigue in Metals 266
6–2 Approach to Fatigue Failure in Analysis and
Design 272
6–3 Fatigue-Life Methods 273
6–4 The Stress-Life Method 273
6–5 The Strain-Life Method 276
6–6 The Linear-Elastic Fracture Mechanics
Method 278
6–7 The Endurance Limit 282
6–8 Fatigue Strength 283
6–9 Endurance Limit Modifying Factors 286
6–10 Stress Concentration and Notch
Sensitivity 295
6–11 Characterizing Fluctuating Stresses 300
6–12 Fatigue Failure Criteria for Fluctuating
Stress 303
6–13 Torsional Fatigue Strength under
Fluctuating Stresses 317
6–14 Combinations of Loading Modes 317
6–15 Varying, Fluctuating Stresses; Cumulative
Fatigue Damage 321
6–16 Surface Fatigue Strength 327
6–17 Stochastic Analysis 330
6–18 Road Maps and Important Design Equations
for the Stress-Life Method 344
Problems 348
Part 3 Design of Mechanical
Elements 358
7 Shafts and Shaft
Components 359
7–1 Introduction 360
7–2 Shaft Materials 360
7–3 Shaft Layout 361
7–4 Shaft Design for Stress 366
7–5 Deflection Considerations 379
7–6 Critical Speeds for Shafts 383
7–7 Miscellaneous Shaft Components 388
7–8 Limits and Fits 395
Problems 400
8 Screws, Fasteners, and the
Design of Nonpermanent
Joints 409
8–1 Thread Standards and Definitions 410
8–2 The Mechanics of Power Screws 414
8–3 Threaded Fasteners 422
8–4 Joints—Fastener Stiffness 424
8–5 Joints—Member Stiffness 427
8–6 Bolt Strength 432
8–7 Tension Joints—The External Load 435
8–8 Relating Bolt Torque to Bolt Tension 437
8–9 Statically Loaded Tension Joint with
Preload 440
8–10 Gasketed Joints 444
8–11 Fatigue Loading of Tension Joints 444
8–12 Bolted and Riveted Joints Loaded in
Shear 451
Problems 459
9 Welding, Bonding,
and the Design
of Permanent Joints 475
9–1 Welding Symbols 476
9–2 Butt and Fillet Welds 478
9–3 Stresses in Welded Joints in Torsion 482
9–4 Stresses in Welded Joints in Bending 487
9–5 The Strength of Welded Joints 489
9–6 Static Loading 492
9–7 Fatigue Loading 496
9–8 Resistance Welding 498
9–9 Adhesive Bonding 498
Problems 507
10 Mechanical Springs 517
10–1 Stresses in Helical Springs 518
10–2 The Curvature Effect 519
10–3 Deflection of Helical Springs 520
10–4 Compression Springs 520
10–5 Stability 522
10–6 Spring Materials 523
10–7 Helical Compression Spring Design
for Static Service 528
10–8 Critical Frequency of Helical Springs 534
10–9 Fatigue Loading of Helical Compression
Springs 536
10–10 Helical Compression Spring Design for Fatigue
Loading 539
10–11 Extension Springs 542
10–12 Helical Coil Torsion Springs 550
10–13 Belleville Springs 557
10–14 Miscellaneous Springs 558
10–15 Summary 560
Problems 560
11 Rolling-Contact
Bearings 569
11–1 Bearing Types 570
11–2 Bearing Life 573
11–3 Bearing Load Life at Rated Reliability 574
11–4 Bearing Survival: Reliability versus
Life 576
11–5 Relating Load, Life, and Reliability 577
11–6 Combined Radial and Thrust Loading 579
11–7 Variable Loading 584
11–8 Selection of Ball and Cylindrical Roller
Bearings 588
11–9 Selection of Tapered Roller Bearings 590
11–10 Design Assessment for Selected
Rolling-Contact Bearings 599
11–11 Lubrication 603
11–12 Mounting and Enclosure 604
Problems 608
12 Lubrication and Journal
Bearings 617
12–1 Types of Lubrication 618
12–2 Viscosity 619
12–3 Petroff’s Equation 621
12–4 Stable Lubrication 623
12–5 Thick-Film Lubrication 624
12–6 Hydrodynamic Theory 625
12–7 Design Considerations 629
12–8 The Relations of the Variables 631
12–9 Steady-State Conditions in Self-Contained
Bearings 645
12–10 Clearance 648
12–11 Pressure-Fed Bearings 650
12–12 Loads and Materials 656
12–13 Bearing Types 658
12–14 Thrust Bearings 659
12–15 Boundary-Lubricated Bearings 660
Problems 669
13 Gears—General 673
13–1 Types of Gear 674
13–2 Nomenclature 675
13–3 Conjugate Action 677
13–4 Involute Properties 678
13–5 Fundamentals 678
13–6 Contact Ratio 684
13–7 Interference 685
13–8 The Forming of Gear Teeth 687
13–9 Straight Bevel Gears 690
13–10 Parallel Helical Gears 691
13–11 Worm Gears 695
13–12 Tooth Systems 696
13–13 Gear Trains 698
13–14 Force Analysis—Spur Gearing 705
13–15 Force Analysis—Bevel Gearing 709
13–16 Force Analysis—Helical
Gearing 712
13–17 Force Analysis—Worm Gearing 714
Problems 720
14 Spur and Helical Gears 733
14–1 The Lewis Bending Equation 734
14–2 Surface Durability 743
14–3 AGMA Stress Equations 745
14–4 AGMA Strength Equations 747
14–5 Geometry Factors I and J (ZI and YJ) 751
14–6 The Elastic Coefficient C
p (ZE) 756
14–7 Dynamic Factor Kv 756
14–8 Overload Factor Ko 758
14–9 Surface Condition Factor Cf (ZR) 758
14–10 Size Factor Ks 759
14–11 Load-Distribution Factor Km (KH) 759
14–12 Hardness-Ratio Factor CH 761
14–13 Stress Cycle Life Factors YN and ZN 762
14–14 Reliability Factor KR (YZ) 763
14–15 Temperature Factor KT (Yθ) 764
14–16 Rim-Thickness Factor KB 764
14–17 Safety Factors SF and SH 765
14–18 Analysis 765
14–19 Design of a Gear Mesh 775
Problems 780
15 Bevel and Worm Gears 785
15–1 Bevel Gearing—General 786
15–2 Bevel-Gear Stresses and Strengths 788
15–3 AGMA Equation Factors 791
15–4 Straight-Bevel Gear Analysis 803
15–5 Design of a Straight-Bevel Gear Mesh 806
15–6 Worm Gearing—AGMA Equation 809
15–7 Worm-Gear Analysis 813
15–8 Designing a Worm-Gear Mesh 817
15–9 Buckingham Wear Load 820
Problems 821
16 Clutches, Brakes, Couplings,
and Flywheels 825
16–1 Static Analysis of Clutches and Brakes 827
16–2 Internal Expanding Rim Clutches and
Brakes 832
16–3 External Contracting Rim Clutches and
Brakes 840
16–4 Band-Type Clutches and Brakes 844
16–5 Frictional-Contact Axial Clutches 845
16–6 Disk Brakes 849
16–7 Cone Clutches and Brakes 853
16–8 Energy Considerations 856
16–9 Temperature Rise 857
16–10 Friction Materials 861
16–11 Miscellaneous Clutches and Couplings 864
16–12 Flywheels 866
Problems 871
17 Flexible Mechanical
Elements 879
17–1 Belts 880
17–2 Flat- and Round-Belt Drives 883
17–3 V Belts 898
17–4 Timing Belts 906
17–5 Roller Chain 907
17–6 Wire Rope 916
17–7 Flexible Shafts 924
Problems 925
18 Power Transmission
Case Study 933
18–1 Design Sequence for Power Transmission 935
18–2 Power and Torque Requirements 936
18–3 Gear Specification 936
18–4 Shaft Layout 943
18–5 Force Analysis 945
18–6 Shaft Material Selection 945
18–7 Shaft Design for Stress 946
18–8 Shaft Design for Deflection 946
18–9 Bearing Selection 947
18–11 Key and Retaining Ring Selection 948
18–12 Final Analysis 951
Problems 951
Part 4 Analysis Tools 952
19 Finite-Element Analysis 953
19–1 The Finite-Element Method 955
19–2 Element Geometries 957
19–3 The Finite-Element Solution Process 959
19–4 Mesh Generation 962
19–5 Load Application 964
19–6 Boundary Conditions 965
19–7 Modeling Techniques 966
19–8 Thermal Stresses 969
19–9 Critical Buckling Load 969
19–10 Vibration Analysis 971
19–11 Summary 972
Problems 974
20 Statistical
Considerations 977
20–1 Random Variables 978
20–2 Arithmetic Mean, Variance,
and Standard Deviation 980
20–3 Probability Distributions 985
20–4 Propagation of Error 992
20–5 Linear Regression 994
Problems 997
Appendixes
A Useful Tables 1003
B Answers to Selected
Problems 1059
Index 1065

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