كتاب Machining Technology - Machine Tools and Operations
منتدى هندسة الإنتاج والتصميم الميكانيكى
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 كتاب Machining Technology - Machine Tools and Operations

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مُساهمةموضوع: كتاب Machining Technology - Machine Tools and Operations   السبت 14 أبريل 2012, 4:46 am

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أحضرت لكم كتاب

Machining Technology Machine Tools and Operations
H. Youssef, H. El-Hofy




ويتناول الموضوعات الأتية :

Preface xix

Acknowledgments xxiii
Editors xxv
List of Symbols xxvii
List of Acronyms xxxiii
Chapter
Machining Technology
Introduction
History of Machine Tools
Basic Motions in Machine Tools
Aspects of Machining Technology
Machine Tool
Workpiece Material
Machining Productivity
Accuracy and Surface Integrity
Product Design for Economical Machining
Environmental Impacts of Machining
Review Questions
References
Chapter
Basic Elements and Mechanisms of
Machine Tools
Introduction
Machine Tool Structures
Light- and Heavy-weight Constructions
Machine Tool Guideways
Sliding Friction Guideways
Rolling Friction Guideways
Externally Pressurized Guideways
Machine Tool Spindles
Spindle Bearings
Selection of Spindle-Bearing Fit
Sliding Friction Spindle Bearing
Machine Tool Drives
Stepped Speed Drives
Belting
Pick-Off Gears
Gearboxes
Stepping of Speeds According to Arithmetic
Progression
Stepping of Speeds According to Geometric Progression

Kinetic Calculations of Speed Gearboxes
Application of Pole-Changing Induction Motors
Feed Gearboxes
Preselection of Feeds and Speeds
viii
Contents
Stepless Speed Drives
Mechanical Stepless Drives
Electrical Stepless Speed Drive
Hydraulic Stepless Speed Drive
Planetary Transmission
Machine Tool Motors
Reversing Mechanisms
Couplings and Brakes
Reciprocating Mechanisms
Quick-Return Mechanism
Whitworth Mechanism
Hydraulic Reciprocating Mechanism
Material Selection and Heat Treatment of Machine Tool
Components
Cast Iron
Steels
Testing of Machine Tools
Maintenance of Machine Tools
Preventive Maintenance
Corrective Maintenance
Reconditioning
Review Questions
References
Chapter
General-Purpose Machine Tools
Introduction
Lathe Machines and Operations
Turning Operations
Metal Cutting Lathes
Universal Engine Lathes
Other Types of General-Purpose Metal Cutting Lathes
Drilling Machines and Operations
Drilling and Drilling Allied Operations
Drilling Operation
Drilling Allied Operations
General-Purpose Drilling Machines
Bench-Type Sensitive Drill Presses
Upright Drill Presses
Radial Drilling Machines
Multispindle Drilling Machines
Horizontal Drilling Machines for Drilling Deep Holes
Tool Holding Accessories of Drilling Machines
Work-Holding Devices Used on Drilling Machines
Milling Machines and Operations
Milling Operations
Peripheral Milling
Face Milling
Milling Cutters
Contents ix
General-Purpose Milling Machines
Knee-Type Milling Machines
Vertical Bed-Type Milling Machines
Planer-Type Milling Machine
Rotary-Table Milling Machines
Holding Cutters and Workpieces on Milling Machines
Cutter Mounting
Workpiece Fixturing
Dividing Heads
Universal Dividing Heads
Modes of Indexing
Shapers, Planers, and Slotters and Their Operations
Shaping, Planing, and Slotting Processes
Determination of vcm in Accordance with the Machine Mechanism
Shaper and Planer Tools
Shapers, Planers, and Slotters
Shapers
Planers
Slotters
Boring Machines and Operations
Boring
Boring Tools
Types of Boring Tools
Materials of Boring Tools
Boring Machines
General-Purpose Boring Machines
Jig Boring Machines
Broaching Machines and Operations
Broaching
Advantages and Limitations of Broaching
The Broach Tool
Tool Geometry and Confi guration
Broach Material
Broach Sharpening
Broaching Machines
Horizontal Broaching Machines
Vertical Broaching Machines
Continuous Horizontal Surface Broaching Machines

Grinding Machines and Operations
Grinding Process
Grinding Wheels
Manufacturing Characteristics of Grinding Wheels

Grinding Wheel Geometry
Mounting and Balancing of Grinding Wheels and Safety
Measures
Turning and Dressing of Grinding Wheels
Grinding Machines
Surface Grinding Machines and Related Operations
External Cylindrical Grinding Machines and Related
Operations
Internal Grinding Machines and Related Operations
Centerless Grinding Machines and Related Operations

x
Contents
Microfi nishing Machines and Operations
Honing
Process Capabilities
Machining Parameters
Honing Machines
Superfi nishing (Microhoning)
Lapping
Machining Parameters
Lapping Machines
Review Questions
References
Chapter
Thread Cutting
Introduction
Thread Cutting
Cutting Threads on the Lathe
Thread Chasing
Thread Tapping
Die Threading
Die Threading Machines
Die Threading Performance
Thread Milling
Thread Broaching
Thread Grinding
Center-Type Thread Grinding
Centerless Thread Grinding
Review Questions
References
Chapter
Gear Cutting Machines and Operations

Introduction
Forming and Generating Methods in Gear Cutting
Gear Cutting by Forming
Gear Milling
Gear Broaching
Gear Forming by a Multiple-Tool Shaping Head
Straight Bevel Gear Forming Methods
Gear Cutting by Generation
Gear Hobbing
Gear Shaping with Pinion Cutter
Gear Shaping with Rack Cutter
Cutting Straight Bevel Gears by Generation
Selection of Gear Cutting Method
Gear Finishing Operations
Finishing Gears Prior to Hardening
Gear Shaving
Gear Burnishing
Finishing Gears After Hardening
Gear Grinding
Gear Lapping
Contents xi
Review Questions and Problems
References
Chapter
Turret and Capstan Lathes
Introduction
Difference Between Capstan and Turret Lathes
Selection and Application of Capstan and Turret Lathes

Principal Elements of Capstan and Turret Lathes
Headstock and Spindle Assembly
Carriage/Cross-Slide Unit
Hexagonal Turret
Manually Controlled Machines
Automatically Controlled Headstock Turret Lathes
Cross-Sliding Hexagonal Turret
Turret Tooling Setups
Job Analysis
Tooling Layout
Review Questions
References
Chapter
Automated Lathes
Introduction
Degree of Automation and Production Capacity
Classifi cation of Automated Lathes
Semiautomatic Lathes
Single-Spindle Semiautomatics
Multispindle Semiautomatics
Fully Automatic Lathes
Single-Spindle Automatic
Turret Automatic Screw Machine
Swiss-Type Automatic
Horizontal Multispindle Bar and Chucking Automatics
Special Features of Multispindle Automatics
Characteristics of Parallel- and Progressive-Action
Multispindle Automatic
Operation Principles and Constructional Features of a
Progressive Multispindle Automatic
Design and Layout of Cams for Fully Automatics
Planning a Sequence of Operation and a Tooling Layout
Cam Design
Review Questions and Problems
References
Chapter
Numerical Control and Computer
Numerical Control Technology
Introduction
Coordinate System
Machine Tool Axes for NC
Quadrant Notation
Point Location
Zero Point Location
xii
Contents
Setup Point
Absolute and Incremental Positioning
Machine Movements in Numerical Control Systems
Interpolation
Control of Numerical Control Machine Tools
Components of Numerical Control Machine Tools
Tooling for Numerical Control Machines
Numerical Control Machine Tools
Input Units
Forms of Numerical Control Instructions
Program Format
Feed and Spindle Speed Coding
Feed Rate Coding
Spindle Speed Coding
Features of Numerical Control Systems
Part Programming
Programming Machining Centers
Planning the Program
Canned Cycles
Programming Turning Centers
Planning the Program
Canned Turning Cycles
Computer-Assisted Part Programming
Automatically Programmed Tools Language
Programming Stages
CAD/CAM Approach to Part Programming
Computer-Aided Design
Computer-Aided Manufacturing
Review Questions
References
Chapter
Hexapods and Machining Technology
Introduction
Historical Background
Hexapod Mechanism and Design Features
Hexapod Mechanism
Design Features
Hexapods of Telescopic Struts (Ingersoll System)
Hexapods of Ball Screw Struts (Hexel and Geodetic
System)
Hexapod Constructional Elements
Strut Assembly
Sphere Drive
Bifurcated Balls
Spindles
Articulated Head
Upper Platform
Control System
Hexapod Characteristics
Manufacturing Applications
Contents xiii
Review Questions
References
Chapter
Machine Tool Dynamometers
Introduction
Design Features of Dynamometers
Rapier Parameters for Dynamometer Design
Main Requirements of a Good Dynamometer
Dynamometers Based on Displacement Measurements
Two-Channel Cantilever (Chisholm) Dynamometer
Two-Channel-Slotted Cantilever Dynamometer
Dynamometers Based on Strain Measurement
Strain Gauges and Wheatstone Bridges
Cantilever Strain Gauge Dynamometers
Octagonal Ring Dynamometers
Strain Rings and Octagonal Ring Transducers
Turning Dynamometer
Surface Plunge-Cut Grinding Dynamometer
Milling Dynamometers
Piezoelectric (Quartz) Dynamometers
Principles and Features
Typical Piezoelectric Dynamometers
Review Questions
References
Chapter
Nontraditional Machine Tools and
Operations
Introduction
Classifi cation of Nontraditional Machining Processes
Jet Machines and Operations
Abrasive Jet Machining
Process Characteristics and Applications
Work Station of Abrasive Jet Machining
Process Capabilities
Water Jet Machining (Hydrodynamic Machining)
Process Characteristics and Applications
Equipment of WJM
Process Capabilities
Abrasive Water Jet Machining
Process Characteristics and Applications
Abrasive Water Jet Machining Equipment
Process Capabilities
Ultrasonic Machining Equipment and Operation
Defi nitions, Characteristics, and Applications
USM Equipment
Oscillating System and Magnetostriction Effect
Tool Feeding Mechanism
Design of Acoustic Horns
General Differential Equation
Design of the Cylindrical Stepped Acoustic Horns (A(x) = C)
Design of Exponential Acoustic Horns (A(x) = Ae−hx)
xiv
Contents
Process Capabilities
Stock Removal Rate
Accuracy and Surface Quality
Recent Developments
Chemical Machining
Chemical Milling
Photochemical Machining (Spray Etching)
Electrochemical Machines and Operations
Process Characteristics and Applications
Elements of Electrochemical Machining
Tool
Workpiece
Electrolyte
ECM Equipment
Process Capabilities
Electrochemical Grinding Machines and Operations
Electrical Discharge Machines and Operations
Process Characteristics and Applications
ED Sinking Machine
EDM-Spark Circuits (Power Supply Circuits)
Resistance-Capacitance Circuit
Transistorized Pulse Generator Circuits
EDM-Tool Electrodes
Process Capabilities
Electrical Discharge Milling
Electrodischarge Wire Cutting
Electron Beam Machining Equipment and Operations
Process Characteristics and Applications
Electron Beam Machining Equipment
Process Capabilities
Laser Beam Machining Equipment and Operations
Process Characteristics
Types of Lasers
Pyrolithic and Photolithic Lasers
Industrial Lasers
Laser Beam Machining Operations
LBM Equipment
Applications and Capabilities
Plasma Arc Cutting Systems and Operations
Process Characteristics
Plasma Arc Cutting Systems
Applications and Capabilities of Plasma Arc Cutting
Review Questions
References
Chapter
Environment-Friendly Machine Tools and
Operations
Introduction
Traditional Machining
Cutting Fluids
Classifi cation of Cutting Fluids
Contents xv
Selection of Cutting Fluids
Evaluation of Cutting Fluids
Hazard Ranking of Cutting Fluids
Health Hazards of Cutting Fluids
Cryogenic Cooling
Ecological Machining
Nontraditional Machining Processes
Chemical Machining
Electrochemical Machining
Electrodischarge Machining
Protective Measures
Laser Beam Machining
Ultrasonic Machining
Electromagnetic Field
Ultrasonic Waves
Abrasives Slurry
Contact Hazards
Other Hazards
Abrasive Jet Machining
Review Questions
References
Chapter
Design for Machining
Introduction
General Design Rules
General Design Recommendations
Design for Machining by Cutting
Turning
Economic Production Quantities
Design Recommendations for Turning
Dimensional Control
Drilling and Allied Operations
Economic Production Quantities
Design Recommendations for Drilling and Allied
Operations
Dimensional Control
Milling
Design Recommendations
Dimensional Factors and Tolerances
Shaping, Planing, and Slotting
Design Recommendations
Dimensional Control
Broaching
Design Recommendations
Dimensional Factors
Recommended Tolerances
Thread Cutting
Design Recommendations
Dimensional Factors and Tolerances
Gear Cutting
Design Recommendations
Dimensional Factors
xvi
Contents
Design for Grinding
Surface Grinding
Design Recommendations
Dimensional Control
Cylindrical Grinding
Design Recommendations
Dimensional Factors
Centerless Grinding
Design Recommendations
Dimensional Control
Design for Finishing Processes
Honing
Lapping
Superfi nishing
Design for Chemical and Electrochemical Machining
Chemical Machining
Design Recommendations
Dimensional Factors and Tolerances
Electrochemical Machining
Design Recommendations
Dimensional Factors
Electrochemical Grinding
Design Recommendations
Dimensional Factors
Design for Thermal Machining
Electrodischarge Machining
Design Recommendations
Dimensional Factors
Electron Beam Machining
Laser Beam Machining
Design for Ultrasonic Machining
Design for Abrasive Jet Machining
Review Questions
Chapter
Accuracy and Surface Integrity Realized
by Machining Processes
Introduction
Surface Texture
Surface Quality and Functional Properties
Surface Integrity
Surface Effects by Traditional Machining
Chip Removal Processes
Grinding
Surface Effects by Nontraditional Machining
Electrochemical and Chemical Machining
Thermal Nontraditional Processes
Electrodischarge Machining
Laser Beam Machining
Electron Beam Machining
Plasma Beam Machining (PBM)
Electroerosion Dissolution Machining
Electrochemical Discharge Grinding
Mechanical Nontraditional Processes
Reducing Distortion and Surface Effects in Machining
Review Questions
References
Chapter
Automated Manufacturing System
Introduction
Manufacturing Systems
Flexible Automation-Flexible Manufacturing Systems
Elements of Flexible Manufacturing System
Limitations of Flexible Manufacturing System
Features and Characteristics
New Developments in Flexible Manufacturing System
Technology
Computer Integrated Manufacturing
Computer-Aided Design
Computer-Aided Process Planning
Computer-Aided Manufacturing
Lean Production–Just-in-Time Manufacturing Systems
Steps for Implementing the IMPS Lean Production
Just-in-Time and Just-in-Case Production
Adaptive Control
Smart Manufacturing and Artifi cial Intelligence
Expert Systems
Machine Vision
Artifi cial Neural Networks
Natural-Language Systems
Fuzzy Logic (Fuzzy Models)
Factory of the Future
Concluding Remarks Related to Automated Manufacturing
Review Questions
References
Index


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مُساهمةموضوع: رد: كتاب Machining Technology - Machine Tools and Operations   السبت 14 أبريل 2012, 5:34 am

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مُساهمةموضوع: رد: كتاب Machining Technology - Machine Tools and Operations   السبت 14 أبريل 2012, 12:01 pm

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مُساهمةموضوع: رد: كتاب Machining Technology - Machine Tools and Operations   الجمعة 20 أبريل 2012, 9:56 pm

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مُساهمةموضوع: رد: كتاب Machining Technology - Machine Tools and Operations   الجمعة 20 أبريل 2012, 10:09 pm

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كتاب Machining Technology - Machine Tools and Operations

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