كتاب Precision Manufacturing
منتدى هندسة الإنتاج والتصميم الميكانيكى
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 كتاب Precision Manufacturing

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عدد المساهمات : 14273
التقييم : 22960
تاريخ التسجيل : 01/07/2009
العمر : 28
الدولة : مصر
العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
الجامعة : المنوفية

مُساهمةموضوع: كتاب Precision Manufacturing   الإثنين 02 أبريل 2012, 11:51 pm

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Precision Manufacturing

ويتناول الموضوعات الأتية :

Precision engineering
Precision manufacturing
Competitive drivers of precision manufacturing
Historical developments in manufacturing
Background
Key drivers
Historical examples
Organization of this book
Background on machine design for manufacturing
Philosophy of precision machine design
Definition of terms – accuracy, repeatibility,
and resolution
Accuracy
Repeatability (or precision)
Resolution
Probabilistic measure of accuracy
Metrology and measurement
Preface & Acknowledgements
Sources of error - overview
II Machine design for precision manufactur ing
Introduction to precision manufacturing
III Principles of measurement
xvii
Abbé’s principle
Measurement of dimension and angle
Measurement of form
Straightness
Flatness
Roundness
Other form errors
Measurement of surface roughness
Kinematic precision
Subsurface damage
Introduction
Errors due to machine elements (excluding bearings)
Kinematic design
Connectivity
Kinematic elements
Contact and complex support
Summary of kinematic design
Structural compliance
Microscale compliance
Macroscale compliance
Bearings and spindles
Bearings
Aerostatic bearings and spindles
Thermal effects in precision engineering
Determining the effect of temperature other than °C
Free and constrained bodies
Effect of spatial temperature gradients
Effect of temperature transients: soak-out
time and sinusoidal response
viii PRECISION MANUFACTURING
Background on the thermal error problem
V Thermal errors
IV Mechanical errors
Metrology techniques
Conductive, convective, and radiative heat
transfer parameters
Specific heat sources and examples
of thermal problems
Environmental control of precision machinery
Machine enclosures
Factory and room enclosures
Thermal effects and metrology
Observations
VI Error mapping and error budgets
Introduction
Error mapping
Error budget
Definition of error budget
Error budget flow chart
Combinational rules for errors
Introduction
Excitations in machine tools
Weight deformation
Cutting force deformation
variation of the cutting force
Introduction and background
Examples for single edge cutting
Machine stiffness and directional
orientation
Type B deformation: Deformation due to the
variation of the stiffness along the tool path
Comparison of the errors from deformation
types A and B
Self-excited vibrations (chatter)
Introduction
Basic stability; effect of structural dynamics
TABLE OF CONTENTS ix
Type A deformation: Deformation due to the
Forced vibrations
VII Error due to compliance and vibration
Machine treatment without enclosures
Variation of spindle speed and stability
lobes
Advanced analysis
VIII Sensors for precision manufacturing
The relevance of precision manufacturing
and the need for in-process monitoring
and control
precision manufacturing
Overview of sensors in manufacturing
Introduction
New developments in signal and information
processing for tool condition monitoring
Introduction
Intelligent sensors
Implementation strategies
Multisensor approaches
Sensors for high speed machining
Acoustic emission in manufacturing
Background
Acoustic emission sources-diagnostics
Acoustic emission sources-process
monitoring
Acoustic emission in machining
Signal processing, feature extraction and
sensor fusion
Introduction
Intelligent sensor defined
Sensor fusion defined
Fusion methodologies
Neural networks
Applications of signal processing
and sensor fusion
Introduction
Tool wear detection using time series
analysis of acoustic emission
Introduction
Sensor systems for process monitoring
x PRECISION MANUFACTURING
Requirements for sensor technology for
Time series analysis
Experimental evaluation
Sensor integration using neural networks for
intelligent tool condition monitoring
Use of multiple sensors
Experimental evaluation
The need for engineering models to design and
predict the performance of in-process sensors
Basic sensor classification and new
sensing technologies
Introduction
Basic sensor types
Mechanical sensors
Thermal sensors
Electrical sensors
Magnetic sensors
Radiant sensors
Chemical sensors
Applications of sensors in precision manufacturing
AE-based monitoring of grinding
wheel condition monitoring
Grinding wheel topographical
mapping
Wheel wear mechanism
AE-based monitoring of face
milling
AE-based monitoring of chemical
mechanical planarization
Monitoring of abrasive process
parameters
Precision scribing of
CMP-treated wafers
AE-based endpoint detection
for CMP
AE monitoring of surface
chemical reactions for copper CMP
TABLE OF CONTENTS xi
wheel dressing
Fast AE RMS analysis for
AE characteristics of oxidation
and dissolution in copper CMP
Turning of Single crystal copper
Monitoring of ultraprecision
turning of polycrystalline copper
Summary
IX Process planning for precision manufacturing
Manufacturing system characteristics
Process planning basics
Process capability
Background
Process capability defined
Cp as a planning metric
Legacy-system integration for precision
manufacturing
Future integration for precision manufacturing
process planning
X Precision machining processes
Introduction
Influence of machining parameters, work material,
and tool geometry
Influence of uncut chip thickness
Machining brittle materials

Process operating conditions
Precision mfg processes-diamond turning/milling
Introduction
Machine tool design
Tool design and alignment
Chip formation and process mechanics
Abrasive processes – fixed and loose
Fixed abrasive processes
Monitoring of precision scribing
Monitoring of ultraprecision
xii PRECISION MANUFACTURING
directionality
Effects of work material crystallography/
Material removal mechanisms
Grinding forces, power and
specific energy
and process time constant
Nanogrinding
Loose abrasive processes
Polishing and lapping
Chemical mechanical
Process modeling in CMP
Non-traditional processes
Introduction
Introduction
So, what are they anyway and how are
they made?
Microfabrication: background
and overview
Lithography
Nanotechnology
Background and definitions
Nanostructured materials
Nanofabrication techniques
E-beam and nano-imprint
Fabrication
Quantum structure
Quantum structure
nanofabrication using strain-induced
TABLE OF CONTENTS xiii
Basic semiconductor device manufacturing
nano fabrication using epitaxy on
patterned substrates
self-assembly
XI Precision manufacturing applications and challe n ges
Grinding stiffness, contact stiffness
planarization (CMP)
Applications of semiconductor manufacturing – MEMS
Epitaxy and strain engineeri ng
Micro-machining and small scale defects
Modeling
Finite element modeling
Molecular dynamics
Multiscale modeling
Mechanistic modeling
Workpiece and design issues
Creation of micropattern
and microstructure
Creation of -dimensional
Ultrasonic vibration assisted
micromachining
Micro-tools
Cutting fluid
Metrology in micromachining
Conclusion and outlook
in precision components
Process-based solutions
Milling
Drilling
Examples of application of burr
minimization strategies
Tool path planning in milling
Burr control chart
Integrated process planning
and burr minimization
Summary and conclusions
xiv PRECISION MANUFACTURING
Scanned probe techniques
Self-assembly
MEMS and nanotechnology applications
shapes
Micromolding
Introduction
Nanotechnology applications
Surface and edge finish
Burrs – preventing and minimizing burr formation
Introduction and background
XII Future of precision manufacturing
Introduction
Sustainable design/environmentally conscious
design and manufacturing
Technologies for sustainable
manufacturing
Sustainable manufacturing or
“does green = sustainable?”
Manufacturing technology wedges
Examples of wedge technology application
areas for manufacturing
Consumable use in
machining
Energy use in nano scale
manufacturing
Environmentally conscious design of precision
Sustainability budgets
Constructing the sustainability budget
Summary comments/conclusion
Index

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عدد المساهمات : 14273
التقييم : 22960
تاريخ التسجيل : 01/07/2009
العمر : 28
الدولة : مصر
العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
الجامعة : المنوفية

مُساهمةموضوع: رد: كتاب Precision Manufacturing   الخميس 01 نوفمبر 2012, 9:18 pm

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كتاب Precision Manufacturing

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